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Investigation of Trench Gate IGBTs

in MMC based VSC for HVDC

Trench technology applied for bulk power

transmission

KRUPHALAN TAMIL SELVA

K T H R O Y AL I N S T I T U T E O F T E C H N O L O G Y

I N F O R M A T I O N A N D C O M M U N I C A T I O N T E C H N O L O G Y

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Investigation of Trench Gate

IGBTs in MMC based VSC for HVDC

Trench technology for MMC VSC

Kruphalan Selva

2018-10-11

Master’s Thesis

Examiner

Dr. Hans Peter-Nee

Academic adviser

Cristina La Verde

KTH Royal Institute of Technology School of Electrical Engineering

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Abstract | i

Abstract

The following is a thesis project involving investigation of applicability of trench type IGBTs in

present and future VSC based HVDC convertors. The work involves three major sections –

theoretical loss evaluation of adoption of Trench technology (both IGBT and BIGT) for HVDC

Light® applications, testing the Trench IGBT prototype with existing gate units and finalizing

with a hypothesis and a practical solution for unexplained turn-on phenomenon observed

during testing. The thesis concludes with the suggestion of suitable driving mechanisms (e.g.

reduced number of current sources and removal of active gate snubbers) which shall result in

both simpler and more cost effective driving compared to the present employed methods.

Keywords

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Sammanfattning | iii

Sammanfattning

Följande avhandling är en studie om tillämpligheten av trench type IGBTer i nuvarande och framtida VSC baserade HVDC konverterare. Arbetet omfattar tre övergripande delar – teoretisk förlustberäkning vid tillämpning av trench teknologi (både IGBT och BIGT) till HVDC Light applikationer, prov av Trench IGBT prototyp med befintliga gate enheter och slutligen en hypotes och praktisk lösning till oförklarliga turn-on fenomen som observerats under prövning. Avhandlingen avslutas med en sammanfattning över lämpliga drivningsmekansimer (t.ex om antal strömkällor och borttagning av aktiv snubber vid gate enheten) som torde resultera både i enklare och kostnadseffektivare drivning jämfört metoder som tillämpas idag

Nyckelord

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Acknowledgments | v

Acknowledgments

I would like to extend my deep gratitude to Dr. Hans Peter-Nee and Dr. Jürgen Hafner for the opportunity to work in this subject area. Beginning with a summer visit to the ABB HVDC, Ludvika in 2015 , they were instrumental in helping me flourish my grounds here. As a research intern in 2016 and a thesis effort in 2017. I extend my thankfulness to Annika Lokrantz, André Bodin and Gopichand Bopporaju to getting me started on my journey here at Ludvika.

The thesis, I gladly thank Ingemar Blidberg of Valves Development department, my supervisor and guide on whose inputs I have steered the thesis and to mention his career expertise and experience exceeds my age by 10 years at the time of writing this thesis should give a picture of the tremendousness of expertise that I was given access to. The momentum I have gained during the few months in this this field of technology has been invaluable and I thank my colleagues and a wonderful team for that. It would be a miss not to mention Mika Sepannen for his help in testing and hour long discussions about scientific regards, setting up the high power equipment I was enbled to use. I thank Daniel Johannesson for his takes on interesting behavior of the Trench-technology during experimentation.

I also extend my gratitude to Munaf Rahimo, Chiara Corvace and Arnost Kopta who provided their inputs and set direction on the start of the thesis.

Also to mention are Dr. Nathaniel Taylor, Dr. Rajeev Thottappillil, Patrik Janus for their excellent support and inputs during the times at KTH. I also owe it to the wonderful times and discussion in the Electrical Power Conversion Laboratory’s coffee table with Simon Nee, Nichlas and Jesper who have always merried me with their discussions and lively company.

Ludvika, February 2018

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6 | Table of contents

Table of contents

Abstract ... i

Acknowledgments ... v

Table of contents ... vi

List of Figures ... ix

List of Tables ... xi

List of acronyms and abbreviations ... 1

1

Introduction ... 2

1.1

Motivation for DC over AC ... 2

1.2

HVDC Light® Technology ... 2

1.3

HVDC Light® Topologies ... 3

1.4

Main Motivation ... 5

1.5

Scope of the Thesis... 5

2

IGBT Overview ... 7

2.1

Operational Overview ... 7

2.2

The Trench Gate IGBT ... 8

2.3

Fine tuning the IGBT for optimal losses ... 10

2.3.1

Trench vs Normal Summary ... 10

2.3.2

IGBT and thin wafer technology: ... 11

3

Loss Evaluation for an MMC system ... 14

3.1

Power Losses... 14

3.2

Operating conditions... 15

3.3

Conduction Loss ... 16

3.3.1

IGBT Conduction Losses ... 18

3.3.2

Diode Conduction Losses... 18

3.3.3

Other conduction losses ... 18

3.3.4

DC voltage dependent losses... 19

3.3.5

Losses in DC capacitors ... 19

3.4

Switching Losses ... 19

3.4.1

IGBT Switching losses ... 19

3.4.2

Diode switching losses ... 20

4

Loss Evaluation in HVDC Light® Generation 5 ... 22

4.1

Trend in Loss figures... 30

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Introduction 7

vii

5

Single Pulse Test of a Semiconductor Switch. ... 32

5.1

Turn on as a Circuit Perspective: ... 33

5.2

Turn Off as a Circuit Perspective ... 35

5.3

IGBT Safe Operating Area ... 37

5.3.1

Forward bias safe operating area (FBSOA) ... 38

5.3.2

Reverse bias safe operating area (RBSOA) ... 39

5.4

Optimization of IGBT Switching Characteristics ... 39

5.4.1

Low ON state losses ... 39

5.4.2

Low switching losses ... 40

5.5

IGBT Turn-On switching loss ... 40

5.6

IGBT Turn-Off switching loss ... 40

5.7

Diode Turn-OFF switching loss ... 41

5.8

Turn On as a Semiconductor Perspective: ... 41

6

Practical Testing Single Pulse Tests ... 46

6.1

Gate Drivers Employed ... 46

6.1.1

Voltage source driving ... 46

Circuit for Measurement ... 48

6.2

Commutation Inductance ... 48

6.3

Current measurement ... 49

6.4

Voltage measurement ... 49

6.5

Measurement Summary ... 50

6.6

Equipment Summary ... 51

6.7

Heating of DUT ... 51

6.8

Currents and Voltages of Test... 52

7

Comments on the observed measurements ... 54

7.1

Reduction of Gate driving currents ... 54

8

Unknown Oscillations ... 56

8.1

Discussions on the oscillations ... 56

8.1.1

Gate side causes ... 57

8.1.2

Device side causes ... 57

9

Observed Test Results ... 60

10

Summary of Work Done ... 64

10.1

Further studies ... 64

10.2

Conclusion ... 65

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List of Figures | ix

List of Figures

Figure 1: Simple scehmatic of 2 level convertor ... 4

Figure 2: Essence of obtaining a sine from a modulated 2 level convertor ... 4

Figure 3: Structure of an MMC ... 5

Figure 4: Figure depicting the transistor-FET coupling on the IGBT structure [5]... 7

Figure 5: Cell pitch and gate depth seen in 3-dimensional perspective in a MOSFET[6]... 8

Figure 6: Trench IGBT cross section [5] ... 9

Figure 7: Punch through structure of IGBT. ... 12

Figure 8: SPT technology exhibiting lower E

off

and lower V

ce

... 13

Figure 9 : Carrier Profile in SPT and SPT+ technologies [14] ... 13

Figure 10: Classification of losses in a valve. Semiconductor losses playing a significant role is

color coded for emphasis. ... 16

Figure 11: Generalized V-I curve for the IGBT ... 16

Figure 12: Generalized V-I curve with resistance slope depiction ... 17

Figure 13: Plots depicting significant reduction in conduction losses with trench technology ... 25

Figure 14: Plots depicting significant reduction in conduction losses with trench technology ... 26

Figure 15: Plots depicting significant reduction in conduction losses with trench technology ... 27

Figure 16: Plots depicting significant reduction in conduction losses with trench technology ... 28

Figure 17: Plots depicting significant reduction in conduction losses with trench technology ... 29

Figure 18 : Loss trend in increasing current and active power... 30

Figure 19: Figure showing extensive savings as convertor utilization increases. ... 31

Figure 20: Circuit of a single pulse tester. ... 32

Figure 21: IGBT turn-on switching characteristics ... 34

Figure 22: Turn on event and its corresponding current path. ... 35

Figure 23: IGBT turn-off switching characteristics. ... 36

Figure 24: Current path during DUT turn-off. ... 37

Figure 25: IGBT safe operating area (SOA) ... 38

Figure 26: IGBT Turn-on showing gate-voltage bump and diode reverse recovery on an

inductive load [5]. ... 44

Figure 27: Rg driving basic circuit ... 47

Figure 28: R

g

driving parameters influence. Source: Generic application notes of an IGBT. ... 47

Figure 29: Preliminary runs of the turn-on. ... 55

Figure 30: Oscillogram showing the current source switch overs during turn-off. ... 55

Figure 31: DUT Current and Voltage are depicted here. The turn-on exhibits a certain

anomaly which is termed as turn-on notch/dip/’kink’ interchangeably.

Voltage and current levels not depicted as this phenomenon varies across the

ranges and is not unique to this level... 56

Figure 32: Turn-on exhibiting a current dip in discussion. ... 60

Figure 33: Reduced current dip relative to the turn-on in Fig. 32 ... 61

Figure 34: Reduced current dip relative to the the turn-on in Fig. 32 and Fig. 33 ... 61

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List of Tables | xi

List of Tables

Table 2 : Table summarizing in a much generalized way of the difference

between trench and planar technology. ...11

Table 3: Ambient condition of the valve. ... 15

Table 4: Summary of devices and Valve operating parameters ... 22

Table 5 : Devices undertaken for the study and their associated parameters .. 23

Table 6 : Different IGBTs and their characteristic for loss calculations ... 24

Table 7 : Semiconductor losses in the convertor ... 25

Table 8: Semiconductor losses in the convertor ... 26

Table 9: Semiconductor losses in the convertor ... 27

Table 10: Semiconductor losses in the convertor ... 28

Table 11: Semiconductor losses in the convertor ... 29

Table 12: Cost savings on employing Trench technology per station ... 31

Table 13: List of instruments employed for measurements. ... 50

Table 14: List of passive components used... 51

Table 15: Temperature gradient between the DUT position and the AUX

position ... 52

Table 16: Voltage and current combinations to conduct the test ... 52

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Introduction | 1

List of acronyms and abbreviations

Aux Auxiliary Device

BIGT Bi-mode Insulated Gate Transistor CTL Cascaded Two Level

DUT Device Under Test

Eoff_IGBT Turn-off energy of the IGBT on inductive switching with Aux device as a diode.

Eon_IGBT Turn-on energy of the IGBT on inductive switching with Aux device as a diode.

Erec_d Reverse recovery energy of the diode

Generation 5

HVDC Light® Generation 5

GU Gate Unit

HVDC High Voltage Direct Current Ice Collector-Emitter current

IGBT Insulated Gate Bipolar Transistor

NPT Non Punch Through

PT Punch Through

RT Room temperature

SC Short Circuit

SPT Soft Punch Through SVC Static VAR Compensator

Vcc Capacitor Bank Voltage (in pulse test circuit)

Vce Collector-emitter voltage

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2 | Introduction

Chapter 1

Thesis Introduction and Scope

1 Introduction

1.1 Motivation for DC over AC

HVDC technology has been taking shape rapidly in various topologies and with the improvement of

semiconductor technology. All the developments are aimed at increasing the efficiency of power

transmission and conversion. It is interesting to note that DC lines can be operated at higher voltage

levels for the same power when compared to AC. This is because the power equivalence in an AC system

is provided by the RMS of a current for AC whereas maximum current for the DC. This means that AC

lines require more insulation clearance for the same power when compared to DC. Hence, the power

capacity can be directly increased exploiting this phenomenon. In an AC cable, an increase in the cable

length means an increase in the capacitive current. The cable hits a theoretical limit for length where

the capacitive currents can be more than the rated current of the entire line. In comparison, DC cables

have no such theoretical limit. There is also no inductive voltage drop as in AC lines. For these reasons

DC power transmission is ever increasing in its popularity. There is also a proliferation of renewable

energy sources (photovoltaics, wind farms and the likes) which need DC interconnection and power

transfer between significant distances.

1.2 HVDC Light® Technology

HVDC Light® is a HVDC transmission/reception technology with the core principle of self-commutation involving IGBTs. It distinctly differs from its sister lineup called the HVDC Classic system where the working principle is line commutation involving thyristors. This is because the currents can be turned on and off by the control of the semiconductor valves unlike the Classic technology where a strong network is needed to commute the currents [1]

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Introduction 3

3

HVDC Light® HVDC Classic

Convertor Valve Technology Voltage Source Convertor Line Commuted Convertor

Switches Employed IGBTs / BIGTs Thyristors

Power Handling 50-2500 MW 8000 MW

Employed Areas Offshore Plants to Land/ Wind Bulk power transmission Table 1: A preliminary overview of HVDC technologies [2].

1.3 HVDC Light® Topologies

• Convertor topologies are extremely important in dictating the losses and flexibility of operation in a HVDC system. They dictate the frequency at which the valves may be operated, the position of placement of various core components and dictate the limitations of operation of a system [2] [3].

• A topology may allow for numerous switches with low switching frequency or high frequency with lesser switches requirement of additional/lesser capacitors etc., voltage sharing among sub-modules. And therefore are sole dictating factors of how a semiconductor switch maybe employed. It is therefore important to know how the Trench Device may be a suitable candidate for the upcoming MMC.

• A very primitive run through of the type of topologies in operation is presented below to highlight the significance of the discussion above. Each topology marks a significant mark in introduction of a semiconductor switch / improvement with demand (topology) feeding the research in semiconductor technology and its availability helping shaping new and better topologies every day .

Generation 1

• Generation 1 is a 2-level convertor. The voltage levels alternate between two levels in a controlled modulation relatively with high frequency of approximately 2 kHz.

• The DC side has a ground zero to keep the harmonic content less and mitigate EMC problems.

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4 | Introduction

Figure 1: Simple scehmatic of 2 level convertor

Figure 2: Essence of obtaining a sine from a modulated 2 level convertor

Generation 2

• The switch ratings were improved to 2500 V/2000 A and employed in a 3-level convertor topology. • This generation improved harmonic performance by reduced switching frequency and new

semiconductors.

• Losses are guaranteed to be less than 1.8% (station losses). Generation 3

• Introduces a two level convertor again with optimized PWM pattern. • Losses are guaranteed to be less than 1.4 % (station losses).

Generation 4

• This generation employs 4500V/2000 A IGBTs in the form of Cascaded Two Level Convertor. • A general trend of higher voltage class IGBT’s being introduced is observed.

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Introduction 5

5

Generation 5

Figure 3: Structure of an MMC

• Generation 5 is the topology for which the loss figures are calculated in the thesis.

1.4 Main Motivation

The main motivation of the thesis will be to investigate Trench based IGBTs as a viable device for HVDC Light® Generation 5 system of VSC based MMC.

1.5 Scope of the Thesis

-Run preliminary loss calculations on HVDC Light® Generation 5 VSC Valve template with now present values of trench devices.

-Document the Trench Device for their performance (Eon_IGBT, Eoff_IGBT and Erec_diode for the diode) in single pulse

testing.

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IGBT Overview | 7

Chapter

2

IGBT Overview and the Trench Technology

2 IGBT Overview

IGBT entered the electronics market in the early 1980s. The IGBT was developed as a direct competitor to the then existing BJTs [4]. The primary aim was to address the low current gain of the BJTs in High Voltage applications. Also in another perspective, the usage of MOSFET structure for gate control and having the current capabilities of the BJTs proved to be a massive success in the power industry. This points to very low on state voltages and better control of the devices. As time progressed, attributing to many developments in manufacturing, packaging and semiconductor technology developments IGBT are defacto choices in many area of power oriented applications presently. E.g., Drives and HVDC applications.

2.1 Operational Overview

As mentioned above, the IGBT is a direct adoption of the power MOSFET with a minor change on the emitter side. It’s modified to p-n-p junction template of a BJT while maintaining the MOS gate at the top of the chip. The building block of an IGBT is a MOSFET, parasitic thyristor and a bipolar transistor. When the gate is provided with the appropriate voltage, just like in the MOSFET, a channel ‘open up’ on the surface of the p-region below the gates. The holes from the p-region (IGBT collector) partly combine with the electrons from the channel and this constitutes the MOS channel current that acts as the trigger for the BJT that between J1 and J2. The remaining holes are transported via the space charge region into the IGBT emitter (or T1’s collector)

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8 | IGBT Overview

2.2 The Trench Gate IGBT

The trench type IGBT is a consequence of three requirements. An IGBT is usually limited by the parasitic-thyristor that could latch up the device. Naturally, the devices’ footprint that could also affect the thermal capabilities and ergo the current limitation.

1) The requirement for a Lower Vce (lower losses)

2) Reduction of the turn-off losses

3) The requirement of a higher current density capacity during operation (better device in terms of performance capability).

Figure 5: Cell pitch and gate depth seen in 3-dimensional perspective in a MOSFET[6]

One of the natural ways to bring about the increase in the current density is the scaling of the IGBT (increase number of IGBT per chip area). This can be done by reduction the size of a single IGBT structure to a suitable size and thereby increasing the number of effective current capacity. However, there is a particular limit to this solution as current densities can get larger and thermal capacities maybe a problem.

One of the many other ways that this could be established is by an intelligent solution would be to optimize the gate structures to accommodate more IGBTs on the same chip area. If there is a possibility to etch the gates vertically into the chip and not horizontally, while effectively maintaining considerably equal MOS channel lengths for the ‘control’ of the main channel currents, it should result in better utilization of available chip area [5].

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9

Figure 6: Trench IGBT cross section [5]

Since the structure of the gate has been modified, the device’s behavior exhibits behavioral changes too. The loss reductions can be bought about my addressing many other aspects such as Module stray aspects[8], better internal current distribution and current pathways both in terms of packaging[9] and semiconductor design (better conductivity modulation)[10],and as mentioned above, the gate structures themselves. At high voltages and currents with constricted chip area, these aspects become increasingly important[11]. Trench along with its improved losses and performance figure have shortcomings in certain areas such as short-circuit performance [5], controllability and lifetime issues due to the inherent structure of the gates. This thesis in the practical section (Chapter 6) is aimed at investigating these aspects and to investigate the necessary adaptations needed to be made for easier migration of present IGBT driving systems to a trench one.

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10 | IGBT Overview

2.3 Fine tuning the IGBT for optimal losses

The above mentioned discussion talked about how changing the gate structure had brought about drastic changes in the loss figures of the switch. Working on the base regions of the device can provide for loss optimizations too. The parameters that need to be aimed for are the recombination times at the base region for better turn-off performances. However, as a tight knit system, such an optimization is heavily connected to the blocking voltages of the device thereby directly affecting the device voltage capability itself.

It is therefore interesting to discuss technologies that address these parts of the equation and can be considered landmark development in the field of IGBTs.

ABB has been constantly improving the performances (Voltage, current ratings and losses) in its IGBT design often first reflected in medium voltage industrial plug and play operation packaging named HiPak.

2.3.1 Trench vs Normal Summary

A summary of trench and planar gate cell relative to each other is presented here

Planar Gate Trench Gate

Gate Structure Placement Horizontal to base Vertical to base

On-State Voltage Low Relatively low

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11

Channel resistance Higher Lower

Gate Capacitance Low Relatively Higher

Gate Power Consumption Low High

Controllability Good Relatively challenging due to

excessive gate capacitance

Manufacturing / Production Feasibility

Easy Expensive

Table 1 : Table summarizing in a much generalized way of the difference between trench and planar technology. Development on the conductivity modulation:

Conductivity modulation purely depends on the semiconductor technologies and is not the exact scope of this thesis. However, a basic overview is discussed in these sections and a literature survey has been performed with articles

2.3.2 IGBT and thin wafer technology:

The thinner the wafer of IGBT, the better its performance in a generic sense (lower on-state drops and the likes). A trend towards thinner wafers proves advantageous in many aspects. However, on thinning wafers requires higher field stress withstand capacities for a given voltage. And there has been a rising trend in need for higher voltage switches.

Hence, intelligent technologies such as NPT and SPT (and FS) come into the picture. However, chronologically, Punch through was the first to begin with.

The original PT structure:

The PT type is evident from its structural overview. It is characterized by a thick layer of p+ substrate below an n+ buffer layer (termed the punch-through layer). The presence of a n+ buffer layer renders the E-field to punch through during a turn off event thereby cutting the tail current short in an IGBT. On an explanatory note, during the turn-off, if the field is high enough across the collector-emitter of the IGBT, the field can trespass the n+ buffer layer and reverse bias the BE junction of the internal pnp transistor to turn-off. Hence, they usually have lower turn-off losses. But there is a slight loss in degree of controllability of the internal pnp transistor structure as it masks itself due to the inherent high gain achieved on the CB junction by the n+ doping over the p+ substrate. This means that the trans-conductance of the internal MOSFET cannot be controlled well. When added to the fact that PT IGBT exhibit lower Vce at higher temperatures, paralleling them

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12 | IGBT Overview

on an application point of view, PT devices are preferred where voltage reversal events are less and the device does not need to support reverse voltages. The devices are usually of higher cost due to the epitaxial growth method employed for die fabrication.

Figure 7: Punch through structure of IGBT.

Non Punch Through IGBT:

The NPT is distinctly different from the PT that it has no ‘buffer’ layers for the field to punch through. Also this makes it viable to have thinner p+ substrates thereby reducing the chip’s thickness. On a fabrication point of view, this is advantageous as simple float-zone methods can be adopted which are much cheaper compared to epitaxial growth method employed for the PT devices.

However, as they have no PT layer, the tail currents are relatively longer exhibiting relatively higher turn-off losses. Also, the Vce slightly higher due to lower gain on the internal transistor structure. In contrast to the PT device, as the

trans-conductance of the MOSFET is now well controllable, NPT devices are excellent candidates for short ratings. Vce increases

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13

Soft Punch Through and Field Stop technologies:

The SPT (Soft Punch Through) [12] [13] and the FS (Field Stop) concepts combine the best aspects of PT and NPT for optimal performance of the IGBT. The IGBT is managed to be fabricated as thin (or even thinner) as a NPT for lower Vce and

a lightly doped buffer layer is introduced to ‘stop’ the field as in a PT device as explained in previous section.

Figure 8: SPT technology exhibiting lower Eoff and lower Vce

These technologies have been iterated for improvement over the years, such as SPT, SPT+ [14], SPT++, Carrier Storage [15], EP and the likes. All of these iterations include a proper study of operating conditions and catering the doping profiles and chip thickness for the best performance but the underlying concept remains the same.

Figure 9 : Carrier Profile in SPT and SPT+ technologies [14]

As manufacturing technologies have been drastically improved [16], more complex structures [17] [18] of IGBT are being developed with the best performances the history has ever seen.

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14 | Loss Evaluation for an MMC system

Chapter 3

Loss evaluation in an MMC system

3 Loss Evaluation for an MMC system

Any convertor valve is a succeeding factor in the context of technological employment in real world if and only if it possess a significant motivating aspect for cost efficiency. And the losses in the convertor setup are one of the foremost aspects that determine this. It is therefore important extreme importance in placed in the accuracy of measurement in the losses that appears during the operation.

A simple method in a very crude sense would be to evaluate the losses during the nominal operation of the convertor by finding the difference in the transmitted and received power at any instance. However, with HVDC systems that are presently in employment, losses are rather minimal and to obtain such small factor in contrast to the magnitude of measured quantities will not make sense in the fundamental principle of measurement and will not give a clear picture of the weights contributing factors to the losses.

Hence, it becomes important to deconstruct the losses to various segments in the convertor and the sum up the losses from a bottom-up approach. When these individual segments are considered for loss calculations, the loss figures are more accurate because the variables involved are have direct relevance to operational aspect of the block and not of the system.

Ambient conditions for each blocks also therefore gain immense importance in the loss calculation involved. The following is adopted from IEC-62751.

3.1 Power Losses

A generalized loss model cannot be provided for the convertors as a thumb rule due to the presence of numerous number of topologies and intricacies. Every individual VSC system must have its own detailed formulation of loss calculation procedure. But in all VSC convertors, there are two main loss contributing factors.

1) Conduction Losses 2) Switching losses

The losses can be clubbed as follows: 1) IGBT conduction losses

2) IGBT switching losses 3) Diode conduction losses 4) Diode turn-off losses 5) Snubber losses

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15

7) Losses in DC capacitors of the Valve

8) DC voltage dependent losses 9) Other Valve conduction losses

3.2 Operating conditions

The losses depend on the operational state of convertor. The important parameters of reference are ambient temperature, atmospheric pressure, humidity, coolant temperature, transmission conditions (active and reactive powers) and the likes. Upon unavailability of such data, a standard reference shall be maintained.

Parameter Condition

Dry-bulb temperature 200 C

Wet-bulb temperature 140 C

Atmospheric pressure 101,3 kPa

Table 2: Ambient condition of the valve.

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16 | Loss Evaluation for an MMC system

Figure 10: Classification of losses in a valve. Semiconductor losses playing a significant role is color coded for emphasis.

3.3 Conduction Loss

When the IGBT or a diode conducts, there is a small amount of forward voltage drop. The product of this voltage drop and the current through the device gives raise to ‘conduction losses’. The forward drop is V and F VCE sat( ) in IGBTs.

Figure 11: Generalized V-I curve for the IGBT

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17

Mathematically,

For the IGBT, 2 _ ( ) 0

1

(

).

(

). (

)

2

cond IGBT Igbt CE sat Igbt

P

I

t V

I

d

t

For the Diode

2 _ 0

1

(

).

(

). (

)

2

cond D D F D

P

I

t V

I

d

t

The other approach for loss calculation would be to take into account the semiconductors’ characteristics value during their switched on state which shall be piecewise linear approximated into two components, namely the threshold voltage Vo and slop resistance Ro. Therefore the conduction losses can be formed as

2

0 0

cond av RMS

PV IR I

Figure 12: Generalized V-I curve with resistance slope depiction

where

Vo is the knee voltage

Ro is the slope resistance of the switch

Irms is operational current of the switch

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18 | Loss Evaluation for an MMC system

3.3.1 IGBT Conduction Losses

The loss in IGBT is computed as mentioned above. Unlike 2 level convertors where the number of IGBTs are directly multiplied to per-IGBT loss to get the total loss, the loss calculation for an MMC is complex. Since the currents are different in each cell/submodule vary, each cell has to be taken into account for its averaged and rms currents for the loss calculation and then finally summed together.

2 0 0 IGBT T Tav T Trms PV IR I Where 0T

V is the IGBT threshold voltage

0T

R is the IGBT slope resistance

Tav

I is the mean IGBT current

Trms

I is the rms IGBT current

3.3.2 Diode Conduction Losses

The loss calculation for the diode is similar to that of IGBTs (or a comparable device in the main switch). 2 0 0 D D Dav D Drms PV IR I Where 0D

V is the Diode threshold voltage

0 D

R is the Diode slope resistance

Dav

I is the mean Diode current

Drms

I is the rms Diode current

3.3.3 Other conduction losses

In addition to the main switching elements and the DC capacitors, the convertor losses also appear at the bursars, various terminals and interconnections. The required inputs would simply be the resistivity of the conducting element and the value of current passing through it.

Hence the loss is expressed as,

_ .

cond others vrms s

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19

Where

vrms

I is the operational current

s

R is the resistivity of the object in concern

3.3.4 DC voltage dependent losses

3.3.5 Losses in DC capacitors

Losses in DC capacitors can be separated into two components although they are express as a single compenent for convenience purpose. The two types of losses appearing in a capacitors would be

1) Resistive or ohmic loss 2) The dielectric loss

Resistive losses appear as a result of conduction during charging and discharging phases in the operation. The metallic contacts and internal leads give raise to these losses.

Dielectric losses on the other hand appear due to the periodic polarization of the dielectric material. Both the losses are combined to a single term that RESR . RESR is a function of frequency and almost (most of the time) very much close to the value of the series internal resistance of the capacitor.

3.4 Switching Losses

As depicted in Fig. 10, switching losses can be split into two. Naturally arising as a result of the

MMC consisting of two functional semiconductor elements that switch. The diode and the IGBT.

3.4.1 IGBT Switching losses

(34)

20 | Loss Evaluation for an MMC system

need to be calculated in the then relevant operating conditions such as voltage current and

junction temperature of the IGBT.

_

.

.

1 1

[

, 1_ , , 2 _ , , 1_ , , 1_ ,

]

tc s

N N

IGBT Switching c j k on T j k on T j k off T j k off T j k

P

f N

 

E

E

E

E

Where,

tc

N

is the number of MMC blocks per valve.

c

N

is the number of series connected IGBTs per position.

s

N

is the number of switching cycles

, 1_ ,

on T j k

E

is the turn-on energy of the IGBT T1 in j-th block for the k-th turn-on event.

, 2 _ ,

on T j k

E

is the turn-on energy of the IGBT T2 in j-th block for the k-th turn-on event.

, 1_ ,

off T j k

E

is the turn-off energy of the IGBT T1 in j-th block for the k-th turn-off event.

, 2 _ ,

off T j k

E

is the turn-off energy of the IGBT T2 in j-th block for the k-th turn-off event.

3.4.2 Diode switching losses

The diode energy recovery energy for all the diodes in the valve in and upon operation is the

diode switching loss.

Similar to the IGBT, the loss can be expressed as

_ . . 1 1[ , 1_ , , 2 _ , ]

tc s

N N

Diode Switching c j k rec D j k rec D j k

Pf N

 

EE

Where,

tc

N

is the number of MMC blocks per valve.

c

N

is the number of series connected diodes per position.

s

N

is the number of switching cycles

, 1_ ,

rec D j k

E

is the recovery energy of the diode D1 in j-th block for the k-th turn-off event.

, 1_ ,

rec D j k

(35)
(36)

22 | Loss Evaluation in HVDC Light® Generation 5

Chapter 4

Loss Evaluation in HVDC Light® Generation 5

4 Loss Evaluation in HVDC Light® Generation 5

The MMC consists of a number of sub-cells capable of producing a part voltage of the entire

system in steps. The level of voltage of each sub-cell and that of the system and the number of

sub-cells vary from systems to systems and according to design requirement.

In this particular loss calculation scenario, few examples of real world projects are considered

so a real world loss figure can be extracted. The cases are as follows

System

Voltage

(kV)

Semiconductor

Employed

Example

Cell

voltage

(kV)

Active

Power

(MW)

Reactive

Power

(MVar)

640

Planar BIGT

2.8

350 to

700

-230 to

230

640

Trench –BIGT

2.8

640

Planar-IGBT

1.8

640

Trench-IGBT

1.8

Table 3: Summary of devices and Valve operating parameters

In the above test case scenario, all of the system characteristics are kept constant while

changing only the number of devices to meet the system voltage levels. By reducing the

operational cell voltage, the number of cells need to be increased and this may cause increased

on state loss in the system. However, the switching losses are reduced and to establish this

trade-off will be the challenge of the system design.

The loss-calc program is designed for loss calculation employing BIGTS as the main switching

element. The device characterization (thermal and electrical) has been performed and its

parameters are readily employed for calculation.

However, the possible characteristic values of a trench type BIGT is used for the calculation

instead. The main parameters that would be of interest are as follows. As an initial estimate, the

on state voltage drop (V

ce

on) is reduced by 600mV. The value is chosen according to inputs

from CHSEM.

(37)

23

Parameter

ABB

Trench –

BIGT (A)

ABB

BIGT (B)

ABB

Trench –

IGBT (C)

ABB

Planar –

IGBT (D)

Device X

Trench

(E)

Voltage - V

CES

(V)

4500

4500

3300

3300

3300

DC Collector

Current - I

C

(A)

2000

2000

1800

1500

1800

Gate

side

resistance

(Ω)

1.8

1.8

1.0

1.0

4.7 -5.6

Gate-emitter

capacitance

(nF)

330

330

330

330

132

Gate voltage

(V)

+/- 15

+/- 15

+/- 15

+/- 15

+/- 15

Loop

inductance

(nH)

150

150

100

100

80

Device

Temperature

(

0

C)

125

125

150

150

150

Load type

Inductive

load

Inductive

load

Inductive

load

Inductive

load

Inductive

load

Table 4 : Devices undertaken for the study and their associated parameters

(38)

24 | Loss Evaluation in HVDC Light® Generation 5

Semiconductor

Employed

Device

nominal

operation

voltage

(V)

V

ce

(V)

V

ce

at

1/3

rd

nominal

current

(V)

Eon

(J)

Eoff

(J)

Erec

(J)

Vf(V) Vf

at

1/3

rd

nominal

diode

current

(V)

A

2800

2.54

(600mV

reduction)

~1.8

11.1 12.3 9.1

2.51

1.75

B

2800

3.14

2

11.1 12.3 9.1

2.51

1.75

C

1800

3.1

1.8

3.1

3.7

2.7

2.5

1.5

D

1800

3.6

1.85

3.1

3.7

2.7

2.5

1.5

Table 5 : Different IGBTs and their characteristic for loss calculations

(39)

25

Table 6 : Semiconductor losses in the convertor

Figure 13: Plots depicting significant reduction in conduction losses with trench technology

* BiGT conduction loss refers to the conduction loss when the BiGT is in IGBT mode of conduction (current flow is from the collector to emitter and where Vge is above threshold voltage, here Vge=15V)

536 1054 751 1297 1025 1379 1377 1734 0 200 400 600 800 1000 1200 1400 1600 1800 2000

BIGT/IGBT Conduction Loss Total Semiconductor Loss

(40)

26 | Loss Evaluation in HVDC Light® Generation 5

Table 7: Semiconductor losses in the convertor

Figure 14: Plots depicting significant reduction in conduction losses with trench technology 889 1612 1160 1928 1631 2193 2138 2704 0 500 1000 1500 2000 2500 3000

IGBT/BIGT Conduction Loss Total Semiconductor Loss

(41)

27

P 350

Q 0

I 321

BIGT/IGBT

Conduction Loss

(kW)

Total

Semiconductor

Losses

(kW)

Device A

344

709

Device B

510

888

Device C

679

943

Device D

930

1196

Table 8: Semiconductor losses in the convertor

Figure 15: Plots depicting significant reduction in conduction losses with trench technology 344 709 510 888 679 943 930 1196 0 200 400 600 800 1000 1200 1400

IGBT/BIGT Conduction Loss Total Semiconductor Loss

(42)

28 | Loss Evaluation in HVDC Light® Generation 5

Table 9: Semiconductor losses in the convertor

Figure 16: Plots depicting significant reduction in conduction losses with trench technology 973 1757 1393 2183 1903 2629 2370 3191 0 500 1000 1500 2000 2500 3000 3500

IGBT/BIGT Conduction Loss Total Semiconductor Loss

(43)

29

Table 10: Semiconductor losses in the convertor

Figure 17: Plots depicting significant reduction in conduction losses with trench technology 888 1690 1160 2018 1647 2308 2158 2823 0 500 1000 1500 2000 2500 3000

IGBT/BIGT Conduction Loss Total Semiconductor Loss

(44)

30 | Loss Evaluation in HVDC Light® Generation 5

Figure 18 : Loss trend in increasing current and active power.

4.1 Trend in Loss figures

From the calculations hence performed, it can be clearly seen as the conduction losses dominate

the convertor loss in the present trending multilevel topologies, an improvement brought in the

on-state loss makes significant difference for the better (observed from the comparative case

between Trench and Planar BIGTs). The trench technology is proving to be useful in this regard.

The switching losses although remaining fairly constant, the drop in the forward voltage drop

is tremendously advantageous.

With the case of lower voltage and higher number of devices, the addition of device on-state

voltages drive the system into higher losses. However, as the switching voltages are reduced,

the switching losses are extremely low. Hence, a faster switching topology can be adopted on

this class. Custom doping and optimization needs to be further investigated as the conduction

losses as the total semiconductor losses are not way off each other when compared to planar

BIGT.

0 200 400 600 800 1000 1200 1400 P 350 P 490 P 700 Lo ss es in k W

Operating Active Power (kW)

Conduction Loss Trend

(45)

31

4.2 Translation in terms of cost savings:

It is roughly estimated that 1 kW loss in convertor equates to SEK 20,000-40,000 (according to

recent trend in Utilities). The reference 1 GW system

*

when in its various operating conditions

provide the following economic savings as presented in Table.12.

Case

No

P

(MW)

Q

(MVar)

Cost on

using

Device A

(Trench)

(SEK)

Cost on

using

Device B

(Planar)

(SEK)

Loss

Difference

(kW)

Cost

saved/station

With 20k

SEK/kW

(SEK)

1

490

0

21,080,000

25,940,000

243

4,860,000

2

700

0

32,240,000

38,560,000

316

6,320,000

3

350

0

15,960,000

17,760,000

90

1,800,000

4

700

-230

33,800,000

40,360,000

328

6,560,000

5

700

230

35,140,000

43,660,000

426

8,520,000

Table 11: Cost savings on employing Trench technology per station

Figure 19: Figure showing extensive savings as convertor utilization increases.

Hence, a clear advantage in cost savings is seen with adoption of trench technology (with

regards to the present Generation 5 configuration.)

*No. of cells and station information not explicitly mentioned. Aprrox 3000 SEK savings per device is seen.

0 2 4 6 8 10 12 14 16 18 20 P 350 P 490 P 700 P 700 Q230

Savings in Million SEK

(46)

32 | Single Pulse Test of a Semiconductor Switch.

Chapter 5

Single Pulse Test of a Semiconductor Switch

5 Single Pulse Test of a Semiconductor Switch.

A single pulse test is a standardized test routine to obtain the switching performance*

characteristics of a semiconductor switch in question. Here the test procedure and the

associated and expected device behavior is charted out. The diode which is included in the

semiconductor module is a crucial aspect to the overall device performance. Hence, a single

pulse test of this nature would include the performance characteristics of the diode taken into

account as well. A generalized single pulse test circuit is depicted in Fig 20

*

. Observe that the

DUT (Device-Under-Test) is in a position such that the voltage source negative and the emitter

are in same potential. This is for practical measurement purposes and shall be discussed later

in this section.

Figure 20: Circuit of a single pulse tester.

(47)

33

5.1 Turn on as a Circuit Perspective:

The turn-on characteristics of a generic IGBT is shown in Figure 21. The stages of turn-on in a

circuit point of view is discussed here. Assume the IGBT is in Off-state and the inductor L carries

the load current.

From t0 to t1, the gate increases in voltage. As soon as the gate voltage reaches the threshold

voltage, the IGBT current start increasing. As the current now flows through the IGBT (t1-t2), it

forms a loop with the discharging capacitive bank and so the loop inductance takes a certain

voltage drop. This is observed as a momentary dip in the V

ce

. As V

ce

= V

cc

-V

lsigma

. Although the

IGBT now has reached the rated load current, the current keeps increasing due to the Diode’s

inertia to turn-off. This phase t2-t3 constitutes for the diode characteristics. From t3 – t4 the

diode slowly starts to resist conduction as it is now sufficiently and effectively reverse biased.

Also around this phase, the voltage stops dropping on the IGBT. From t3-t4 is the voltage fall on

the IGBT has two slopes. The first one is due to the effect of increasing current and now

conducting IGBT. The second (and slower) slope is the charging phase of the gate-collector

capacitor that establishes a full turn-on. This observed by the fact that the gate voltage is held

constant during this phase (t4-t5) when the gate is charged by a constant current source.

I=C

ge

*dVc/dt

(48)

34 | Single Pulse Test of a Semiconductor Switch.

I

C

V

GE

I

CP

V

CE

I

D

V

D

t

t

0

0

P

ON

V

CE

(V)

I

C

(A)

V

GE

(V)

VGE(th)

I

rrp

V

D

(V)

I

D

(A)

t0 t1 t2 t3 t4 t5

t

P

ON

(W)

(a)

(b)

(c)

V

DP

(49)

35

Figure 22: Turn on event and its corresponding current paths.

5.2 Turn Off as a Circuit Perspective

The turn-off switching characteristics of IGBT, diode characteristics and turn-off switching

losses are shown in Figure 23. Assume initially the IGBT is in on condition and the current

through the inductor L and IGBT is I

0

at the instant of receiving the turn off command. During

this instant the voltage across the diode D is V

dc

and it doesn’t carry any current.

(50)

36 | Single Pulse Test of a Semiconductor Switch.

characteristic of the BJT structure that is present in the IGBT. The gate voltage proceeds to fall

to the negative voltage/clamp level.

IC

V

GE

V

CE

I

D

V

D

t

t

0

0

P

OFF

V

CE

(V)

IC (A)

V

GE

(V)

V

D

(V)

I

D

(A)

t0 t1 t2 t3 t4 t5 t6

t

P

OFF

(W)

(a)

(b)

(c)

(51)

37

Figure 24: Current path during DUT turn-off.

5.3 IGBT Safe Operating Area

(52)

38 | Single Pulse Test of a Semiconductor Switch.

Figure 25: IGBT safe operating area (SOA)

5.3.1 Forward bias safe operating area (FBSOA)

The FBSOA can be analyzed by looking at four corners of the characteristics in the V-I plane.

The curve is shifted to the right because of the inherent voltage drop of the IGBT. There is a

definitive minimum voltage for the IGBT to hold the current. There is a linear fashion until the

rated current of the device. The device then enters into the linear mode. This is region of very

low device current and higher device voltage. There are possibilities of the device exhibiting

thermal-runaways due to lowering of threshold voltage as the device heats up. This is an

opposite phenomenon to the positive temperature coefficient exhibited by the IGBTs. The

current limitation is on Maximum Pulsed Current I

CM

. The voltage limitation appears as the

collector-emitter voltage limitation of the device V

CES

.

Usually the operational V

ce

will be

approximately 50% or less (if the device is over dimensioned). This is to accommodate the fault

voltages appearing on the device which is usually twice the rated operational value of the device

(this depends on the type of topology employed). The right top of the plane depicts the

limitation of the power dissipation capacity of the device.

(53)

39

5.3.2 Reverse bias safe operating area (RBSOA)

The RBSOA is very much rectangular due to the operational power involved in the reverse

operational state. However, they could still be limited with the dV

ce

/dt factor.

The power levels are snubbed down by dv/dt limitations. Otherwise, the device could end

latching up (See problems with IGBT fast turn-off).

5.4 Optimization of IGBT Switching Characteristics

Ideally the gate unit should control IGBT in such a way that the following performance

parameters are achieved.

1. Low ON state (conduction) losses.

2. Low switching (turn-on and turn-off) losses.

3. Safe operating area (SOA) operation.

4. Low EMI and EMC.

The control methods to achieve the above mentioned performance parameters are described

in the following sections.

5.4.1 Low ON state losses

(54)

40 | Single Pulse Test of a Semiconductor Switch.

5.4.2 Low switching losses

The switching losses as discussed in section 5.2 involves the IGBT Turn-On loss, IGBT Turn-Off

loss and Diode Turn-Off loss.

5.5 IGBT Turn-On switching loss

The area between t1 and t5 gives the loss profile for the turn-on energy of the device. A

reduction in t1 to t5 interval can lead to lower losses (subsequently, the area between t1 and t5

in figure 21 ). This is done by increasing the dIc/dt . However, a very high di/dt will result in

higher Overshoot on the Ic . This is limited by the SOA as discussed in the previous section. Also,

a diode has a definite limit on the recovery dv/dt. Usually, in modern IGBT packages, the

performance of the IGBT is limited by the diode.

5.6 IGBT Turn-Off switching loss

Area under the triangular waveform shown in Figure 23 is Turn-OFF switching loss energy of

an IGBT. It can be observed from the figure that the switching loss occurs between t

1

and t

6

time

periods. The peak of the loss is somewhere between t

2

and t

4

. The switching loss can be reduced

by reducing area under the curve i.e. by reducing the base and height of the triangle.

(55)

41

5.7 Diode Turn-OFF switching loss

The diode turn-off loss is a direct indication of the inertia exhibited by the diode during the

commutation of current between the IGBT and the diode. It’s an indication of the speed of the

diode. Hence a watch on the diode peak current and the voltage overshoot thereof must always

be kept in check.

5.8 Turn On as a Semiconductor Perspective:

For the hard switching, the turn on and turn off events become important as switching losses

contribute significantly to the operation of the device. It is usually the case that there is a

thorough limitation on the speeds of turn and turn off. Higher speeds bring EMC and field issues

and lower speeds bring about higher losses. In most cases, the turn on losses of the IGBT are

more than the turnoff losses even after exclusion of the diode recovery losses. The turn off

losses on the other hand depend on the quantum of space charge in the drift region of the IGBT.

Hence, the losses optimized by maximizing the rate of extraction for the charges, with a

definitive limit on its rate of extraction for a healthy turn-off process. Another limitation during

turn off that might be noteworthy to point out is the voltage overshoot that appears due to the

stray inductance in the circuit.

The turn on process could be studied by dividing the process into 4 stages

Stage 1: Raise of V

ge

to threshold voltage

Stage 2: Increasing of Ic

Stage 3: IGBT Current overshoot / Diode Recovery phase

Stage 4: Miller Plateau

(56)

42 | Single Pulse Test of a Semiconductor Switch.

Phase 1:

In this phase, since the

ge

V

is below the threshold of the device (or because the MOS channel

isn’t fully open yet), the device is off. The capacitance seen from the gate is the gate-emitter

capacitance. The miller capacitance is too small to be detected as of now yet. Hence, the

equivalent circuit can be represented by a simple RC circuit.

The raise times can therefore be estimated to the time constant of

g ge

R C

.With the Trench IGBT,

these times are expected to be higher than that of the planar IGBT because of the increased gate

capacitance.

Phase 2 and Phase 3:

Once

ge

V

reaches the threshold voltage, the MOS Channel begins to open up. This allows the

electrons to flow into the drift region. Hence, holes are simultaneously injected from the

collector side and carrier levels build up in the region which was previously not depleted. This

allows for the IGBT capacitance to be discharged and the collector voltage begins to decrease.

This voltage drop is taken on by the Inductance in the circuit as current conduction in the circuit

has allowed for its inclusion in circuit perspective. The diode starts reversing and to be fully

shut off, all the charge has to be extracted. The diode current falls as this happens. The inertia

of the diode during the recovery phase appears as the peak current during IGBT turn on process.

The IGBT turn on performance is usually limited in this phase by the limitation of the diode to

dissipate power. If the diode is unable to reverse as fast or holds an excessive amount of ‘carrier

charges’ the losses increase or the device becomes ‘snappy’. The snappy behavior is a

well-recognized aspect in a semiconductor development project and often the limiting factor in a

switch’s turn-on speeds. As this phenomenon is primarily a function of the current gradient,

parasitic aspects also come into picture. An appreciable change in the gradient of the current

can cause significant voltage across the diode even with less inductive component in the

diode/package terminals. The excessive

VDiode

that appears as a result can break the device.

2 Diode 2 dV d i =L. dt dt

(57)

43

for the plateau is explained in the next section. It is interesting to discuss the bump in

Vge

. The

capacitance exhibited by the gate-collector is inherently a function of the collector emitter

voltage. The reason for this can be studied in detail understanding interaction within

semiconductor junctions. However, it may be unnecessary for the scope here but can be dealt

in circuit perspective. The

Cgc

increases with decrease of

Vce

. Hence there is an increase in

capacitance in path of the gate charging current. A momentary inrush of charging current can

cause a voltage rise. This voltage bump is rather a ‘disadvantageous’ aspect. There is a

momentary loss of control of the

ge

V

by the driver.

Vge

which is the de-facto parameter for the

channel resistance is uncontrolled meaning the device turn-on in reality is uncontrolled here.

However, in realistic applications and observations, this interval and magnitude of bump is

miniscule and is acceptable. The voltage plateau (miller plateau) comes next. With discussion

pertaining to the device collector-emitter voltage, a slight bump is observed during the current

rise before the diode recovery. The voltage rises long as the current rises. This is very much due

to a combination of internal feedback between

gc

C

,

Vge

and

Vce

. In another mode of explanation,

the

Vce

will stay flat as long as the

dI

ce

dt

is constant. A slight fall in it, which often is the case in

IGBT + Diode packages these days, a relative fall in

dI

ce

dt

is observed. This fall will result in a

voltage bump that may contribute to the turn-on losses (effectively – as the diode is delayed in

picking up the voltage and pushing the IGBT voltage down)

Phase 4:

The miller plateau is observed here in this phase. After the diode has started supporting voltage

(i.e. when the plasma is swept out, or stops conduction), the IGBT voltage begins to fall as well.

The presence of the type of diode plays and important role. One needs to note that discussions

of plasma extraction here pertains only to bipolar diodes.

A quick observation of the

Vge

along this phase will show that the voltage is almost constant.

However the gate charging current is non-zero. This means that the entirety of charging current

is utilized for charging the other capacitance, i.e.

gc

(58)

44 | Single Pulse Test of a Semiconductor Switch.

Phase 5:

The IGBT’s internal transistor begins to migrate to saturation state from the active transistor

state. This can be traced as a drop in the

ce

V

value as the IGBT begins to sustain the current in

the transfer characteristics curve of the internal transistor between

Vce

and

Ice

.

(59)
(60)

46 | Practical Testing Single Pulse Tests

Chapter 6

Practical Testing Single Pulse Tests

6 Practical Testing Single Pulse Tests

6.1 Gate Drivers Employed

To maintain optimal switching performance, the method by which the gate of the IGBT is

excited is extremely important as the device itself. The Gate-Emitter capacitance needs to be

charged by an excitation that can pump-up it’s voltage to the threshold and through the peak

voltage as efficiently and quickly as possible. And vice versa for the turn-off.

This excitation can be established by either a

1) Voltage source driving

2) Current source driving

6.1.1 Voltage source driving

(61)

47

Figure 27: Rg driving basic circuit

The selection of R

g

playing a crucial role in the performance for a given voltage, its effect on the

IGBT performance is listed in the table below.

(62)

48 | Circuit for Measurement

6.1.2 Current source driving

Current source based driving is the type of driving employed in this thesis proceeding. The diffence from the voltage source being that the current through the gate is maintained almost constant completely through the turn-on and turn-off process. This is in contrast to voltasge based driving wherein the current through the gate decays as it approaches the end of the corresponding turn-on / turn-off phase.

Circuit for Measurement

The test circuit is essentially the same as the circuit that has been described in Chapter 5. The discharge source is a capacitive bank Vcc that discharges itself through a commuting inductance Ls and

into the secondary part of the circuit which has a freewheeling diode parallel with a load inductor (Lk) in series with the DUT (Device Under Test). In this setup, the device in the axillary position and the DUT are the same, as each DUT has a specific type of diode associated with it. For the Trench Device, the diodes are FCE type and the planar has FSA diodes attached to them.

6.2 Commutation Inductance

A very low inductance Ls was achieved . The value of approximately 40nH was achieved in the bus

References

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