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Single-step method for producing cellulose based nanocomposites with outstanding dispersion

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Acknowledgements

AFM height image of one drop of the dispersion after drying

SEM image of one drop of the dispersion after

drying

AFM phase image of the cross section of

composite film

In-situ PVAc/CNC

Mixed PVAc/CNC

Characterization of mechanical properties What is the dispersion of nanomaterials?

Conclusion

Characterization of structure

Characterization of stability How did we improve it?

Why is it important?

Single-step method for producing cellulose based nanocomposites with outstanding dispersion

Ph.D student: Shiyu Geng Supervisor: Kristiina Oksman

Division of Materials Science, Department of Engineering Sciences and Mathematics, Luleå University of Technology, Luleå, Sweden

Matrix Polyvinyl acetate (PVAc)

Reinforcement Cellulose nanocrystals (CNC) Plasticizer Glyceryl triacetate (GTA) Crosslinker Sodium tetraborate (Borax)

Sample Particle size (nm)

PVAc 62

Mixed PVAc/CNC 69 In-situ PVAc/CNC 77 In-situ XPVAc/CNC 315

The dispersion of a nanomaterial describes the level of agglomeration in a matrix. Nanomaterials have strong tendency to agglomerate due to van der Waals force, and hydrogen bonding is another main factor for nanocellulose. Thus, obtaining good dispersion of nanocellulose is still challenging for producing nanocomposites.

What always happen is the nanocellulose materials form aggregates and generate poor dispersion in the matrixes, the high surface area is compromised and the aggregates can act as defects, which limit properties of the composites.

What we expect is nanocellulose materials are well-dispersed that means they are much smaller than the critical crack size for the matrixes and do not initiate failure. Thus, they provide a bright avenue for simultaneously strengthening and toughening the matrixes. Good dispersion is a key for achieving this.

The components of the nanocomposites we are using:

Method 1: In-situ polymerization in the presence of CNC

CNC dispersion

Adding vinyl acetate monomer

Emulsion polymerization

In-situ PVAc/

CNC dispersion

In-situ PVAc/

CNC film

Method 2: Crosslinking CNC with PVAc chains by borax

Reference: Direct mechanical mixing

In-situ PVAc/

CNC dispersion

Adding borax (1.5 wt%)

Tuning pH to 11

In-situ XPVAc/

CNC dispersion

In-situ XPVAc/

CNC film

“X” refers to “Crosslinked” in this poster.

CNC dispersion

Mixing with PVAc dispersion

Mixed PVAc/CNC dispersion

Mixed PVAc/CNC film

The stability of the pure PVAc and composite dispersions was characterized by zeta potential and size measurements. The ratio of PVAc to CNC in each composite sample is 80/20.

The dispersion of CNC in the in-situ and mixed nanocomposites were characterized by AFM and SEM. The ratio of PVAc to CNC in each sample is 80/20.

Raman spectroscopy characterized the crosslinks between PVAc chains and between CNC and PVAc. The crosslinked samples contain 1.5 wt%

of borax and the in-situ composites contain 18.7 wt% of CNC.

The mechanical properties of the composite films were measured by tensile testing. The in-situ XPVAc/CNC composites contain 1.5 wt% of borax, and the ratio of polymer to GTA in every sample is 95/5.

Both in-situ and mixed composite dispersions are electrostatic stable.

The size of the particles was increased significantly due to crosslinking.

The in-situ polymerization method generated much better dispersion after drying compared to the direct mechanical mixing. Raman spectroscopy shows that the crosslinks could be formed between CNC and PVAc because the heavy atoms (CC and CO) in cellulose experienced more stretching in the crosslinked composite.

The mechanical properties of the in-situ composites are better than the mixed composites and were additionally improved by crosslinking reaction. The samples with 15 wt% of CNC have the highest strength.

The authors appreciatively acknowledge KAW Knut and Alice Wallenberg Foundation for the financial support of this research.

References

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