7 Commissioning (software)
7.3 Performing offline configuration for the D4x5
7.3.3 Configuring components
Requirement
You have inserted a SIMOTION D4x5 into the project, configured the communication, and accessed the drive wizard by double-clicking "Configure Drive Unit" in the project navigator.
Note
An overview of reliable configurations, quantity structures and DRIVE-CLiQ topologies can be found in the Commissioning Manual for SINAMICS S120.
It should be noted, for example, that mixed operation of servo and vector is not possible, although mixed operation of servo and vector V/f is possible.
Failure to comply with the rules listed in this manual will result in errors that are not output until the download is performed, rather than at the configuration stage.
Procedure
While executing the wizard you will be prompted to perform, for example, the following configuration steps:
1. In the "Option module" dialog box, select whether to use an option module (e.g. a TB30).
Figure 7-5 Selecting an option module
7.3 Performing offline configuration for the D4x5
Note
Option modules are displayed as a DRIVE object under the Input/Output component in the project navigator and can be configured there.
2. In the "Insert infeed" dialog box", select whether or not to use an infeed with a DRIVE-CLiQ connection. If the DC link has an external supply, select "No" (no DRIVE-DRIVE-CLiQ connection).
Figure 7-6 Selecting an infeed a with DRIVE-CLiQ connection
Note
If you have selected an uncontrolled infeed without a DRIVE-CLiQ connection, omit steps 3 to 6 below.
7.3 Performing offline configuration for the D4x5
3. In the "Infeed configuration" dialog box, enter a name for the drive object and select a type for your infeed (e.g. Active Infeed).
Figure 7-7 Selecting the infeed type
4. Using the order number, select an infeed from the list. You can filter the information in order to limit the number of infeeds displayed, by using "Type", for example.
7.3 Performing offline configuration for the D4x5
5. You can make additional settings for the infeed in the "Infeed drive object - additional data" dialog box.
Figure 7-9 Making settings for the infeed
7.3 Performing offline configuration for the D4x5
6. In the next dialog box, select how you wish to control the infeed. To do this, you can select how you want to configure the process data exchange under "PROFIBUS PZD message frame":
– SIEMENS message frame 370 allows the infeed process data to be transmitted via PROFIBUS message frame 370. Message frame 370 contains a control word and allows, for example, the infeed to be activated via PROFIBUS.
– Free message frame configuration via BICO allows the infeed process data to be transmitted via a freely configured message frame.
Message frame 370 is recommended for standard applications.
Figure 7-10 Selecting a PROFIBUS message frame for the infeed
When you use message frame 370, the _ALM_control function block in the the command library is available for switching on the Active Line Module (ALM). This function block must not be used for Smart Line Modules or Basic Line Modules.
You can find information about how to activate an Active Line Module via a PROFIBUS message frame in the section titled Activating an Active Line Module using a PROFIBUS message frame (Page 168).
Activate the Active Line Module via "Free message frame configuration using BICO". To do this, you must wire the device appropriately and interconnect the enable signal via BICO. You will find information about interconnecting signals with BICO technology in the SINAMICS S120 Commissioning Manual.
7.3 Performing offline configuration for the D4x5
7. Now configure the drive.
Figure 7-11 Configuring a drive
8. Enter a name for the drive and select the type of drive object (servo or vector).
Figure 7-12 Drive properties
7.3 Performing offline configuration for the D4x5
9. In the "Control Structure" dialog, you can select the function modules and the control type. Here, you can select "Vector" for the V/f control under "Drive objects type".
Figure 7-13 Closed-loop control structure
10. In the "Power Unit" dialog, use the order number to select your Motor Module from the list.
7.3 Performing offline configuration for the D4x5
11. If you have selected an infeed without a DRIVE-CLiQ connection in step 2, a message prompting you to wire the operation signal will appear. The next dialog box allows you to select the source of the infeed's operation signal:
– Either by selecting a standard motor from the list – Or by entering the motor data
– Or by automatically identifying the motor (motor with DRIVE-CLiQ interface)
Figure 7-15 Selecting the infeed operating signal
12. with Double Motor Modules, you are requested to specify on which terminal the motor is connected.
You specify the motor in the following dialog boxes:
– Either by selecting a standard motor from the list – Or by entering the motor data
– Or by automatically identifying the motor (motor with DRIVE-CLiQ interface)
7.3 Performing offline configuration for the D4x5
Figure 7-16 Selecting a drive (1)
Note
A motor with a DRIVE-CLiQ interface is directly connected to the motor module. In this way, the motor sensor and temperature signals, as well as the electronic rating plate data such as the unique identification number and rated data (voltage, current and torque) are transferred directly to the Control Unit. These motors have an integrated encoder evaluation.
7.3 Performing offline configuration for the D4x5
13. Selecting a motor holding brake (if available).
Figure 7-18 Selecting a motor holding brake.
14. In the "Encoder" dialog, select a motor encoder from the list or enter the encoder data manually.
Figure 7-19 Selecting a motor encoder (1)
7.3 Performing offline configuration for the D4x5
Figure 7-20 Selecting a motor encoder (2)
Note
If required, you can configure a second or third encoder in the "Encoder" dialog box. You can transmit a maximum of 2 encoder values to SIMOTION via the axis message frame.
In the case of motors with a DRIVE-CLiQ interface, the motor encoder is identified automatically. It is not necessary to enter encoder data in such cases (Dialog box for selecting Encoder 1 not active (shaded))
15. Select the PROFIBUS message frame in the next dialog box.
The following message frame types can be used in connection with SINAMICS S120 drives, for example:
– SIEMENS message frame 105, PZD-10/10: Dynamic life sign, torque reduction, encoder data for one encoder, dynamic drive control (DSC)
– SIEMENS message frame 106, PZD-11/15: Dynamic life sign, torque reduction, encoder data for two encoders, dynamic drive control (DSC)
The advantages of DSC (compared with having a position controller in the control) are the higher Kv factor, the broader bandwidth resulting in a more dynamic response, and shorter response times in the event of interference.
The DSC dynamic drive control can be used for SIEMENS message frame 105, PZD-10/10 and SIEMENS message frame 106, PZD-11/15. The DSC is activated by default
7.3 Performing offline configuration for the D4x5
Figure 7-21 Selecting a PROFIBUS process data message frame
After you have configured all of the settings in the drive wizard, the "Summary" dialog displays a list of all settings. You can accept these settings with "Finish" or edit the configuration of individual components using the "Back" button.
Figure 7-22 Finishing the drive
7.3 Performing offline configuration for the D4x5
Result
The configured drive will appear in the project navigator.
Figure 7-23 Representation in the project navigator
You will find an overview of the configured SINAMICS components under
"SINAMICS_Integrated" > "Topology".
7.3 Performing offline configuration for the D4x5
Note
If you want to insert other drives, you must run through the drive wizard again for each drive and configure the motors, encoders, etc. To insert another drive, double-click "Insert drive" in the project navigator.
The input and output addresses of the drive objects with the selected message frame types must now be transferred to HW Config.
7.3.4 Performing a HW Config alignment
Requirement
You have configured the different drive units and PROFIBUS message frames.
Procedure
When you have configured all SINAMICS components, perform an alignment with HW Config. Use the following procedure:
1. In the project navigator, open the "Configuration" entry under "SINAMICS_Integrated".
The "SINAMICS Integrated - Configuration" dialog containing a list of available drive objects is displayed.
2. If you want to work over the message frames of the drive objects first, select the drive object and change the message frame.
The input and output addresses of the drive objects are not yet defined as indicated by the question marks in the fields.
Figure 7-25 Configuration before data transmission to HW Config
7.3 Performing offline configuration for the D4x5
Note
Before the matching, all drive objects without input/output addresses ("---..---") must be moved behind the objects with valid input/output addresses or those still to be matched ("???..???").
The icons in the status column show the following information:
The message frame is configured differently in HW Config. You must match with HW Config.
You are using a predefined standard message frame or free BICO interconnection.
You are using a modified standard message frame that you have extended to include additional data.
You are using a message frame for which one of the two message frame lengths is too long. The drive object cannot process this entry.
1. Click "Transfer to HW Config" to assign addresses to the configured components. The I/O addresses are entered in HW Config. The settings are overwritten there.
Figure 7-26 Configuration after HW Config alignment 2. Close the dialog box.
Note
If the message frames for drive objects change (drives, Terminal Modules, etc.) you must repeat the data transfer to HW Config. The addresses are not updated automatically.
7.3 Performing offline configuration for the D4x5