Single Crystal Growth and Structural Characterization of
Theoretically Predicted Nanolaminates M
2
Al
2
C
3
, Where M = Sc and
Er
Quanzheng Tao,
*
Pernilla Helmer, Laurent Jouffret, Martin Dahlqvist, Jun Lu, Jie Zhou,
and Johanna Rosen
Cite This:Cryst. Growth Des. 2020, 20, 7640−7646 Read Online
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sı Supporting InformationABSTRACT:
Nanolaminated materials including magnetic
ele-ments are of special interest for commonly observed nontrivial
magnetic characteristics and as potential precursors for 2D
materials. Here, we explore the previously unknown layered phase
M
2Al
2C
3, where M = Sc and Er. Sc
2Al
2C
3was synthesized as single
crystals of
∼mm
2size, and its structure was determined by single
crystal X-ray di
ffraction and scanning transmission electron
microscopy. Evaluation of phase stability and possible vacancy
formation based on
first-principles calculations confirms the
attained phase and suggests full occupancy on both the Al and C
sites. Potential realization of the hypothetical phase Y
2Al
2C
3is also
proposed. Furthermore, we also demonstrate that Er
2Al
2C
3can be
synthesized in powder form, providing experimental evidence for
stoichiometries based on rare earth elements, which, in turn, suggests possible incorporation of other lanthanides.
■
INTRODUCTION
Nanolaminated materials are interesting for, e.g., their
commonly observed anisotropic properties. One such example
is the family of MAX phases, being atomically laminated metal
carbides/nitrides of the general formula M
n+1AX
n, where M is a
transition metal, A is an A group element, and X is carbon
and/or nitrogen (n = 1
−3).
1,2More recently, the de
finition of
M has been expanded to also include rare earth (RE)
elements.
3,4MAX phases show a unique combination of
ceramic and metallic properties and are promising for various
applications, such as structural materials for extreme
environ-ment and Ohmic contact for semiconductors.
5,6Among their
interesting properties are also their diverse magnetic
character-istics, observed for Mn-based phases
7,8as well as RE-based
MAX phase quaternaries.
3Besides MAX phases, there are
other laminated materials with alternating metal carbide and
aluminum carbide layers, being structurally related to MAX
phases and of interest for studying magnetism. For example,
YbAl
3C
3, with alternating Yb layers and Al-C layers, is a
two-dimensional spin-singlet system.
9Layered materials are also interesting as precursors for
producing 2D materials. Two-dimensional metal carbides and
nitrides, called MXene, are derived from MAX phases by
selective removal of the A layer in chemical etching
procedures.
10,11They have shown promise for various
applications, including energy storage and catalysis.
12About
30 MXenes have been synthesized to date, including alloy
compositions. Sc
2C MXene has to date not been
exper-imentally realized, though several theoretical studies on Sc
2C
indicate potential for use in semiconductors and as
catalyst.
13−15However, experimental realization of Sc
2C
MXene is hindered by the lack of suitable 3D precursor
materials. The Sc-containing MAX phases, Sc
2InC and
(Mo
2/3Sc)
2AlC, are not suitable for such purpose; In is
challenging to remove, while Sc as well as Al is removed when
etching (Mo
2/3Sc)
2AlC.
16
Other laminated materials with alternating transition metal
carbide and aluminum carbide layers have been shown suitable
for 2D materials formation. Zhou et al. produced Zr
3C
2MXene from Zr
3Al
3C
517and a Sc-based 2D material from
ScAl
3C
3.
18Here, we explore novel layered phases in the Sc-Al-C and
Er-Al-C systems, both for potentially interesting magnetic
properties as well as to serve as possible precursors for 2D
material formation.
Received: May 27, 2020 Revised: October 18, 2020 Published: November 2, 2020 Article pubs.acs.org/crystalLicense, which permits unrestricted use, distribution and reproduction in any medium, provided the author and source are cited.
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■
METHOD
Experimental Details. Single crystals of Sc2Al2C3were grown by the flux method. Elemental powders, Sc (99.9%) from Stanford Advanced Materials, Al (99.8%) from Alfa Aesar, and Graphite (99.999%) from Sigma-Aldrich, were mixed in a molar ratio of Sc:Al:C = 2:8:1 in an agate mortar and then placed in an alumina crucible that was inserted in an alumina tube furnace. An excess amount of Al served asflux for the single crystal growth. The furnace was heated at 5°C min−1up to 1600°C and held at 1600 °C for 1 h, and was thereafter cooled to 1300°C in 4 days, with subsequent cooling to 800°C at 10 °C min−1. Then the furnace is shut down to cool to room temperature.
Er2Al2C3 samples were prepared by a solid state reaction of elemental powders: Er (99.9%) from Stanford Advanced Materials, Al (99.8%) from Alfa Aesar, and Graphite (99.999%) from Sigma-Aldrich, mixed in a molar ratio of Er:Al:C = 2:2:1. The composition was chosen to avoid the formation of the competing phase ErAl3C3, which is obtained when the stoichiometric 223 ratio is used. Powders were manually mixed in an agate mortar and placed in an alumina crucible that was, in turn, inserted in an alumina tube furnace through which 5 sccm Ar wasflowing. The furnace was then heated at 5 °C min−1up to 1500°C and held at 1500 °C for 5 h, before the furnace cooling to room temperature (RT).
A specimen of Sc2Al2C3, of approximate dimensions 0.080 mm× 0.340 mm × 0.445 mm, was used for the X-ray crystallographic analysis on a Bruker APEX2 SC diffractometer equipped with an OXFORD Cryosystems 700 cooler. X-ray intensity data were measured with Mo Kα radiation (λ = 0.71073 Å) with a total exposure time of 31.92 h at 203 K. The frames were integrated with the Bruker SAINT software package using a narrow-frame algorithm.19 The integration of the data using a trigonal unit cell yielded a total of 16 084 reflections to a maximum θ angle of 47.28° (0.48 Å resolution), of which 343 were independent (average redundancy 46.892, completeness = 98.8%, Rint = 6.97%, Rsig = 1.36%) and 338 (98.54%) were greater than 2σ(F2). Thefinal cell constants of a = 3.3750(3) Å, b = 3.3750(3) Å, c = 25.590(3) Å, volume = 252.43(5) Å3are based upon the refinement of the XYZ centroids of 9709 reflections above 20 σ(I) with 4.778° < 2θ < 94.07°. Data were corrected for absorption effects using the Numerical Mu from Formula method (SADABS).20The calculated minimum and maximum transmission coefficients (based on crystal size) are 0.2510 and 0.7250.
X-ray powder diffraction (XRD) was carried out on a PANalytical X’Pert powder diffractometer with a Cu source (λKα ≈ 1.54 Å). Scanning transmission electron microscopy (STEM) combined with
high angle annular dark field imaging (STEM-HAADF) was
performed in the double-corrected Linköping FEI Titan3 operated
at 300 kV. Energy dispersive X-ray spectroscopy (EDX, Oxford Instruments X-Max detector) was performed inside a scanning electron microscope (SEM, LEO 1550).
Computational Details. All calculations within this work were based on Density Functional Theory (DFT) as implemented in the Vienna Ab initio Simulation Package (VASP).21−23 The exchange-correlation (xc) energy functionals used are constructed using the Perdew−Burke−Ernzerhof (PBE)24generalized gradient
approxima-tion (GGA). The projector augmented wave (PAW)25,26method was used for treating the crystal potential. All structures with full site occupation were relaxed until the forces between ions were converged to within 5 × 10−3 eV/Å per ion, and the total free energy was converged to within 5 × 10−5 eV/atom. The Brillouin zone was sampled with a k-point density of at least 10 points per Å−1and the energy cutoff for the plane wave expansion was set to 400 eV.
The stability of the M2Al2C3phases, where M denotes Sc or Y, was investigated by comparing the total energy of the 223 phase, E223, to that of any linear combination of competing phases, Ecp, for afixed 223 stoichiometry. Temperature dependent effects were not considered, since these tend to cancel out, leaving the 0 K terms to dominate also atfinite temperatures.27 Both experimentally known and hypothetical phases were considered; for more details, see
Supplementary Table 1. The phase is concluded stable if the formation enthalpy,ΔHcp, is negative
ΔHcp=E223−min (Ecp)<0 (1)
In order to identify the set of competing phases with the lowest energy, Ecp, in the following referred to as the set of most competing phases, a constrained minimization procedure was performed by constructing the convex hull as described in ref28. For this task, the python package ASE29was utilized.
The vacancy formation on the Al and C sites was investigated at finite temperatures T for both ordered and disordered structures. The Gibbs free energy of a disordered phase with impurity concentration z at a specific site, ΔGz, can be estimated as
ΔGz= ΔHz−T SΔ z (2)
where the formation enthalpyΔHzis defined as ΔHcp ineq 1, but with E223→Ez being the energy of the disordered structure with impurity concentration z instead of the ordered with 223 stoichiometry. Since the stoichiometry of a phase with impurities can differ from that of the fully populated structure, min (Ecp)223does not need to be equal to min (Ecp)z, but needs to be specifically evaluated for each structure. In this work, the only type of impurity considered was vacancies.ΔSzis the entropy per fomula unit for an ideal disordering of the disordered structure, given by
ΔSz= −yk zB( ln( )z +(1−z)ln(1−z)) (3)
Here, z is again the impurity concentration, y the number of sites per formula unit considered for the impurity (that is 2 for Al and 3 for C), and kB the Boltzmann factor. The disordered structures were modeled using the special quasi-random structure (SQS) method30to generate different supercells consisting of 2 × 2 × 1 to 4 × 4 × 1 unit cells. The SQS method tries to match the number of nearest neighbors, second nearest neighbors, etc., for the supercell model to that of the ideal disordered structure. Hence, a quasi-random structure is constructed on afinite supercell. These supercells were relaxed until the total free energy was converged to within 5× 10−5 eV/atom, but the previously mentioned requirement for the ionic force convergence was not enforced for the larger supercells considered.
ΔGzineq 2can be compared to the formation enthalpy,ΔHcp, of the corresponding ordered phase, to identify at what temperature a disordered phase is energetically favorable to an ordered one.
The dynamical stability of the Sc2Al2C3structure, i.e., stability with respect to lattice vibrations, was studied through the phonon dispersion. The phonon band structure was calculated using the finite displacement method and qualitatively converged w. r. t. supercell size for a 5× 5 × 1 supercell. The PHONOPY31code was used for the generation of displacements and for post processing of the data. Dynamical stability of a phase is indicated by the lack of negative phonon frequencies. The Brillouin zone was sampled at the high symmetry points for a hexagonal lattice according to the path suggested in ref32.
■
RESULTS AND DISCUSSION
Synthesis and Characterization of Sc
2Al
2C
3. Single
crystals with a thin plate shape close to 1
× 1 mm
2were grown
by the
flux method. After growth, the sample was left under
ambient condition for 2 days. After exposure to air, the
flux
turned into powder and the crystal can be picked out. The
crystals were found to degrade under ambient condition in
approximately 1 week, and they were therefore kept in a
glovebox before characterization. Layered compounds with
Al-C sublayers are known to be prone to hydrolysis.
33,34Probably
the degradation is due to reaction with moisture in the air.
The structure was solved and re
fined using the Bruker
SHELXTL Software Package,
35,36giving the space group R3
̅m,
with Z = 3 formula units per Sc
6Al
6C
9unit cell. In more detail,
the
final anisotropic full-matrix least-squares refinement on F
2with 12 variables converged at R1 = 3.18%, for the observed
data, and at wR2 = 8.56% for all data. The goodness-of-
fit was
1.318. The largest peak in the
final difference electron density
synthesis was 2.637 e
−/Å
3, and the largest hole was
−0.562 e
−/
Å
3with an RMS deviation of 0.311 e
−/Å
3. On the basis of the
final model, the calculated density was 3.550 g/cm
3and
F(000) was 258. The sample and crystal data are summarized
in
Table 1. CCDC
1995886
contains the supplementary
crystallographic data for this paper. The data can be obtained
free of charge from The Cambridge Crystallographic Data
Centre via
www.ccdc.cam.ac.uk/structures.
A scanning transmission electron microscope (STEM) was
used to confirm the structure obtained from the XRD.
Figure 1
shows STEM images along the [100] and [210] zone axes,
with corresponding schematics of the concluded crystal
structure. Due to Z-contrast, Sc appears to be brighter, Al is
weaker in contrast, and C is not visible. As shown in the
figure,
the structure consists of Sc
2C layers interleaved with Al
2C
2layers, resembling the stacking of a MAX phase structure (e.g.,
Sc
2InC) and the laminate ScAl
3C
3. Bond distances in Sc
2Al
2C
3are in good agreement with those found in ScAl
3C
3, except for
the logical lengthening of the Al
−Al and Sc−Sc distances.
33,37In the MAX phase structure, Sc
2C layers are interleaved with a
single A layer, while in the ScAl
3C
3structure, Sc layers are
interleaved with Al
3C
3layers. The Sc-to-Al ratio is confirmed
by EDX, as shown in
Supplementary Figure 2
in the
Supporting Information, with an obtained Sc:Al ratio being
close to 1:1.
Theoretical Phase Stability of M
2Al
2C
3, M = Sc and Y.
The theoretical evaluation for M equal to both Sc and Y was
motivated by similar elemental characteristics, and previous
observations of so-called i-MAX phases, where Sc can typically
be exchanged for Y.
38,39The phase stability analysis showed
that Sc
2Al
2C
3is predicted stable, consistent with our
experimental observations, with a formation enthalpy of
−44
meV/atom compared to its set of most competing phases, as
given in
Table 1. The complete list of phases is given in
Supplementary Table 1. Y
2Al
2C
3was found to have a
formation enthalpy of +4 meV/atom, and is thus predicted
to be close to stable or possibly metastable, with the set of
most competing phases found in
Table 2. Again, the complete
list of competing phases is given in
Supplementary Table 1.
The phonon dispersion for Sc
2Al
2C
3and Y
2Al
2C
3is shown
in
Figure 2
and
Supplementary Figure 3, respectively. Neither
Table 1. Sample and Crystal Data for Sc
2Al
2C
3unit cell formula (Z = 3)
Sc6Al6C9
formula weight 539.74 g/mol temperature 203(2) K wavelength 0.71073 Å
crystal size 0.080× 0.340 × 0.445 mm crystal system trigonal
space group R3̅m
unit cell dimensions a = b = 3.3750(3) Å α = β = 90° acalc= bcalc= 3.3845 Å αcalc=βcalc= 90°
c = 25.590(3) Å γ = 120° ccalc= 25.6309 Å γcalc= 120° volume 252.43(5) Å3 Sc 6c (2/3, 1/3, 0.45209(2)) Al 6c (0, 0, 0.36729(3)) C1 6c (1/3, 2/3, 0.38526(8)) C2 3b (0, 0, 0.5) Z 3 density (calcd) 3.550 g/cm3 absorption coefficient 4.293 mm−1 F(000) 258
Figure 1.(a) STEM image of Sc2Al2C3along [100] zone axis, with schematic. The dashed line in the schematic indicates the size of the unit cell. (b) STEM image along [210] zone axis, with schematic.
Table 2. Formation Enthalpy for Sc
2Al
2C
3and Y
2Al
2C
3, and
Their Respective Set of Most Competing Phases
M2Al2C3 ΔHcp(meV/atom) most competing phases
M = Sc −44 ScAl3C3, Sc3C4, Sc3AlC
of them shows any negative frequencies, indicating that both
materials are dynamically stable.
Possible vacancy formation on the Al and C sites was
theoretically evaluated for Sc
2Al
2C
3, using the fully occupied
structure without any vacancies as reference point.
Figure 3
shows the vacancy formation energy
ΔH
z, as a function of
vacancy concentration z for C (in red) and Al (in blue). The
circles correspond to ordered vacancy con
figurations and the
diamonds to SQS con
figurations. The gray circle corresponds
to Sc
2Al
2C
3without vacancies. The positive vacancy formation
energies indicate that Sc
2Al
2C
3is not prone to form any
vacancies. Furthermore, it costs more energy to form an Al
vacancy than a C vacancy.
The Al atoms occupy only one Wycko
ff site, while the C
atoms occupy two Wycko
ff sites, one between the Sc atoms
with three sites in the unit cell, and one next to each Al atom
with six sites in the unit cell.
Figure 3
shows a large spread in
formation enthalpy for the structures with C vacancies at the
same vacancy concentration. This is due to the di
fference in
binding energy of the two sites, where it costs more energy to
remove a C atom in the Sc layers compared to in the Al layers.
The data also show that, for the energetically most favorable Al
vacancy structures, the penalty in going from 8% to 17%
vacancy concentration, and from 25% to 33%, is very small.
These structures at 17% and 33% each correspond to
completely emptying an Al-C layer of Al atoms, which, for
the 8% and 25% structures, were only half-empty. This resulted
in a relaxed structure where the C atoms had considerably
rearranged themselves to compensate for the Al vacancies in a
way they did not for the half-empty layers.
The Gibbs free energy,
ΔG
z, at non-zero temperature for the
disordered vacancy structures can be estimated by
eq 2. Thus,
a disordered structure becomes more favorable the higher the
temperature, and could become stable at elevated
temper-atures. The entropic contributions at T = 2000 K for Sc
2Al
2C
3are between 26
−47 and 14−31 meV/atom for the C and Al
vacancy structures, respectively, depending on the vacancy
concentration. Thus, the vacancy structures only start to be
comparable in energy per atom to the fully occupied structure
at temperatures far above those reached during synthesis.
Synthesis and Characterization of Er
2Al
2C
3. After
identi
fication of the structure of Sc
2Al
2C
3, we also attempted
to synthesize RE-containing compounds with the same
structure by solid state reaction of elemental powders.
In the ternary Er-Al-C phase diagram, Er
2Al
2C
3is located
close to ErAl
3C
3. When the initial elemental powder ratios
were close to the stoichiometry of ErAl
3C
3, for example, with a
stoichiometry ratio of Er
2Al
2C
3, ErAl
3C
3was found to be the
majority phase. A simpli
fied phase diagram of the Er-Al-C
ternary system is shown in
Supplementary Figure 4. The initial
power compositions were therefore chosen to avoid the
ErAl
3C
3phase, resulting in an optimized elemental powder
ratio of Er:Al:C = 2:2:1.
Figure 4
shows the X-ray powder
di
ffraction pattern of Er
2Al
2C
3. The major peaks are indexed
with Er
2Al
2C
3and ErAl
2, while the origin of the remaining
peaks is not identi
fied. Due to limited sample purity, we herein
only show evidence of the Er
2Al
2C
3phase and save more
detailed analysis of the sample for future investigations.
Figure 5
show the STEM images of Er
2Al
2C
3along the
[100] and [210] zone axes. Due to the Z-contrast, Er appears
the brightest, Al is very weak, and C is not visible at all.
After analysis of the here reported novel laminate phases
Sc
2Al
2C
3and Er
2Al
2C
3, we can conclude that the structure
consists of M
2C layers interleaved with Al
2C
2layers and is as
such closely related to the MAX phase structure (e.g., Sc
2InC)
and other MAX phase like laminates (ScAl
3C
3). Considering
their structural similarity, similar properties may be expected,
Figure 2. Phonon calculations for Sc2Al2C3 showing (left) phonon dispersion and (right) total and partial phonon density of states.
Figure 3.Formation enthalpy (at zero temperature) for structures with vacancies at the Al (red data) or C sites (blue data) at different vacancy concentrations. Diamond shapes and circles indicate quasi-random and ordered structures, respectively. The dotted lines are linearfits to the Al (red) and C (blue) disordered data, specified to include the full structure point at (0,0).
Figure 4.XRD pattern of a sample containing Er2Al2C3. ErAl2is also present. The remaining peaks are not identified.
such as anisotropic character and mixed ceramic and metallic
properties. This remains to be explored. Furthermore, the
i-MAX phases based on RE include Er as well as 11 other
lanthanide elements. This strongly indicates that more
M
2Al
2C
3phases may exist, with RE elements beyond Er.
Consequently, Er
2Al
2C
3along with other possible
RE-containing analogues would be highly interesting for
investigations of magnetism in nanolaminated structures, in
line with previous systematic studies on RE-based i-MAX
phases.
3Finally, another promising prospect of these materials
is for potential conversion into the 2D counterparts, by either
selective etching or mechanical exfoliation. If the Al-C layers
would be removed, M
2C layers would be produced, which
would lead to a structure and composition identical to those of
a conventional MXene.
■
CONCLUSION
In summary, we synthesized two novel nanolaminated
materials of the general formula, M
2Al
2C
3, M = Sc and Er.
We determined the structure of single crystal Sc
2Al
2C
3by
single crystal XRD and STEM, while the crystal structure of a
powder sample of Er
2Al
2C
3was determined by STEM. Both
phases crystallize in the R3
̅m structure with alternating M
2C
and Al
2C
2layers. The structure is closely related to MAX phase
structures and other nanolaminates with intermediate Al-C
layers. We also studied the theoretical phase stability of the
Sc
2Al
2C
3and the hypothetical Y
2Al
2C
3phase, and possible
vacancy formation in Sc
2Al
2C
3, based on
first-principles
calculations. The phases were predicted stable, respectively,
metastable, with no driving force for vacancy formation in
Sc
2Al
2C
3. These materials are interesting for further
explora-tion with respect to fundamental properties, and as potential
precursors for 2D materials. Furthermore, Er
2Al
2C
3, along with
suggested possible other RE-based analogues, may display
interesting magnetic characteristics.
■
ASSOCIATED CONTENT
*
sı Supporting InformationThe Supporting Information is available free of charge at
https://pubs.acs.org/doi/10.1021/acs.cgd.0c00719.
Digital image of a single crystal, EDX spectrum, phonon
calculations for Y
2Al
2C
3, phase diagram, and considered
competing phases used for the stability calculation
(PDF)
Accession Codes
CCDC
1995886
contains the supplementary crystallographic
data for this paper. These data can be obtained free of charge
via
www.ccdc.cam.ac.uk/data_request/cif, or by emailing
data_request@ccdc.cam.ac.uk, or by contacting The
Cam-bridge Crystallographic Data Centre, 12 Union Road,
Cambridge CB2 1EZ, UK; fax: +44 1223 336033.
■
AUTHOR INFORMATION
Corresponding Author
Quanzheng Tao − Thin Film Physics Division, Department of
Physics, Chemistry, and Biology (IFM), Linko
̈ping University,
SE-581 83 Linko
̈ping, Sweden;
orcid.org/0000-0002-4073-5242; Email:
quanzheng.tao@liu.se
Authors
Pernilla Helmer − Thin Film Physics Division, Department of
Physics, Chemistry, and Biology (IFM), Linko
̈ping University,
SE-581 83 Linköping, Sweden
Laurent Jouffret − Univ. Grenoble Alpes, CNRS, Grenoble INP,
LMGP, 38000 Grenoble, France
Martin Dahlqvist − Thin Film Physics Division, Department of
Physics, Chemistry, and Biology (IFM), Linko
̈ping University,
SE-581 83 Linko
̈ping, Sweden;
orcid.org/0000-0001-5036-2833
Jun Lu − Thin Film Physics Division, Department of Physics,
Chemistry, and Biology (IFM), Linköping University, SE-581
83 Linko
̈ping, Sweden
Jie Zhou − Thin Film Physics Division, Department of Physics,
Chemistry, and Biology (IFM), Linko
̈ping University, SE-581
83 Linköping, Sweden
Johanna Rosen − Thin Film Physics Division, Department of
Physics, Chemistry, and Biology (IFM), Linköping University,
SE-581 83 Linko
̈ping, Sweden;
orcid.org/0000-0002-5173-6726
Complete contact information is available at:
https://pubs.acs.org/10.1021/acs.cgd.0c00719
Notes
The authors declare no competing
financial interest.
■
ACKNOWLEDGMENTS
This work was supported by the Knut and Alice Wallenberg
(KAW) Foundation through a Fellowship Grant, Project
funding (KAW 2015.0043), and by support to the Linköping
Ultra Electron Microscopy Laboratory. The Swedish Research
council is gratefully acknowledged through Project
642-2013-8020. This work was also
financially supported by the
Flag-ERA JTC 2017 project entitled
“MORE-MXenes”, and the
Swedish Foundation for Strategic Research (SSF) through a
synergy grant (EM16-0004). The calculations were carried out
using supercomputer resources provided by the Swedish
National Infrastructure for Computing (SNIC) at the National
Supercomputer Centre (NSC) and the High Performance
Computing Center North (HPC2N).
■
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