IN
DEGREE PROJECT ENGINEERING CHEMISTRY,
SECOND CYCLE, 30 CREDITS STOCKHOLM SWEDEN 2020 ,
Environmental Impacts of a Wastewater Treatment Plant
With Sidestream Deammonification MALIN EKMAN
KTH ROYAL INSTITUTE OF TECHNOLOGY
SCHOOL OF ENGINEERING SCIENCES IN CHEMISTRY,
Environmental Impacts of a Wastewater Treatment Plant
With Sidestream Deammonification
Malin Ekman
Supervisor: Nilay Elginöz Kanat Examiner: Zeynep Cetecioglu Gurol
Master of Science Thesis KTH Chemical Engineering
Chemical Engineering for Energy and Environment
SE-100 44 Stockholm
Abstract
We, the humans, give rise to wastewater everyday. Municipal wastewater is rich in carbon, nitrogen and phosphorus, of which have large impacts on the environment. Wastewater treatment is therefore a necessity to minimize the anthropogenic impacts on both nature and biodiversity. To reduce the content of these substances, the wastewater is treated in wastewater treatment plants. One of them is Himmerfjärdsverket located in Sweden that uses, among others, deammonification of which is a biological technology for treating ammonium rich wastewaters. In this thesis, a life cycle assessment is conducted in order to do an overall evaluation of the environmental profile of this entire plant during two different years, 2019 and 2015. These years also have different deammonification technologies implemented, DEMON and DeAmmon. The results are evaluated upon the following impact categories:
climate change, freshwater and marine eutrophication, human toxicity, ozone depletion and acidification.
The impact assessment is conducted in GaBi software with the database ecoinvent version 3.3
and ReCiPe as method. Results indicate that the main contributors to pollution are due to
anaerobic digestion, which is a process that stabilize sludge and also from emissions to soil
that arise from disposal of digested sludge. Other large impacts come from chemicals that are
added to the process, the effluent and other arising emissions from the different processes. It
is further concluded that there are no major differences between the two deammonification
technologies within the boundaries of this assessment.
Sammanfattning
Människan ger upphov till avloppsvatten varje dag. Kommunalt avloppsvatten är rikt på kol, kväve och fosfor, vilka har en stor miljöpåverkan. Vattenrening är i och med detta en nödvändighet för att minimera den antropogena inverkan på naturen och den biologiska mångfalden. Genom att rena vatten i avloppsreningsverk så kan halterna av dessa ämnen reduceras markant. Ett av många reningsverk är Himmerfjärdsverket som är beläget i Sverige, som bland annat använder deammonifikation vilket är en vattenreningsmetod för att rena ammoniumrikt avloppsvatten. I det här examensarbetet genomförs en livscykelanalys för att utvärdera hela reningsverkets miljöprofil under år 2019 och år 2015. Dessa två år använder sig utav två olika deammonifikationsmetoder, nämligen DEMON och DeAmmon.
Resultaten utvärderas enligt följande miljöpåverkanskategorier: växthuseffekt, övergödning i marina- och sötvattensekosystem, humantoxicitet, ozonnedbrytning och försurning.
Livscykelanalysen genomfördes i mjukvaran GaBi med ecoinvent version 3.3 som databas
och ReCiPe som metod. Resultaten tyder på att de största bidragande orsakerna till
miljöpåverkan beror på anaerob rötning av slam, vilket är en process som stabiliserar slam
och även från utsläpp till mark som uppkommer genom deponering av rötat slam. Andra
faktorer som bidrar till miljöpåverkan är kemikalier, utsläpp av det behandlade avloppsvattnet
och övriga uppkomna utsläpp från olika processer. Inom analysens gränser så dras även
slutsatsen att det inte är någon markant skillnad på de två reningsmetoderna.
Acknowledgments
First of all, I would like to express my deepest gratitude towards my supervisor at KTH Royal Institute of Technology, Nilay Elginöz Kanat for your time, guidance and expertise in life cycle assessment. Without you this thesis would not have been possible to conduct. I would also like to thank my examiner, Zeynep Cetecioglu Gurol for your help with contacts and for giving me this opportunity.
I am grateful to Syvab and especially to Stefan Berg and his colleagues for your cooperativeness, for all information that you have giving me and for letting me visit Himmerfjärdsverket. Also, many thanks for letting me use your pictures in this thesis.
Last, but not least, I would like to thank my family and friends for your unconditional support. Especially thanks to my grandmother for feeding me in difficult and stressful times, I appreciate this more than you will ever know.
Malin Ekman
Värmdö, July 2020
Table of Content
Glossary I
List of Figures III
List of Tables IV
1 Introduction 1
1.1 Background 1
1.2 Wastewater Treatment History in Sweden 2
1.3 Life Cycle Assessment Study 2
1.3.1 Goal 2
1.3.2 Scope 3
2 Life Cycle Assessment Methodology 5
2.1 Goal & Scope Definition 6
2.2 Life Cycle Inventory Analysis 6
2.3 Life Cycle Impact Assessment 7
2.4 Interpretation 7
2.5 Impact Categories 7
2.5.1 Acidification 8
2.5.2 Climate Change 8
2.5.3 Eutrophication 8
2.5.4 Human Toxicity 8
2.5.5 Ozone Depletion 9
3 Wastewater Treatment Methods 10
3.1 Treatment Principles 10
3.2 Wastewater Treatment in General 10
3.3 Nitrogen Removal Technologies 11
3.3.1 Nitrification & Denitrification 12
3.3.2 Nitritation & Denitritation 12
3.3.3 Deammonification 13
4 Environmental Impacts: Previous Studies 16
4.1 General 16
4.2 DeAmmon 17
4.3 DEMON 17
4.4 Impact Category Results for WWTP 18
4.4.1 Impact Category Results for Biogas & Sludge 19
5 Himmerfjärdsverkets WWTP 20
5.1 Wastewater Treatment 20
5.1.1 Mechanical Treatment 21
5.1.2 Biological Treatment 22
5.1.3 Filtration 23
5.2 Sludge Treatment 23
5.2.1 Biogas 24
5.2.2 Biodigestate 24
5.3 Reject Water Treatment 24
6 Inventory Analysis 26
6.1 Description of the System 26
6.2 LCA Modelling 27
7 Impact Assessment Analysis 30
7.1 Results & Discussion 30
7.2 Errors & Uncertainties 37
7.3 Future Potential 38
8 Conclusion 39
9 References 40
10 Appendix 1 – Detailed Flowchart 47
11 Appendix 2 – LCI 48
A2.1 Characteristics of Inflows & Outflows 48
A2.1.1 Nitrogen in Effluent 48
A2.1.2 Phosphorus in Effluent 49
A2.1.3 Suspended Solids 49
A2.2 Chemicals 50
A2.2.1 Purchased amounts 50
A2.2.2 Precipitation Chemicals 50
A2.2.3 Ekomix 50
A2.2.4 PAX 51
A2.2.5 Polymer 51
A2.2.6 Clean Water 52
A2.3 Electricity 53
A2.4 Waste 55
A2.4.1 Waste Sources 55
A2.4.2 Incineration 55
A2.5 Biodigestate 56
A2.5.1 Deposition 56
A2.5.2 Emissions by Agricultural Application 57
A2.6 Biogas 59
A2.6.1 Internal Consumption 59
A2.6.2 Avoided Emissions from Upgraded Gas 60
A2.6.3 Emissions from Internal Use 60
A2.7 Emissions from Processes 62
A2.8 Transportation 63
A2.8.1 Waste to Incinerator 63
A2.8.2 Digestate to Incinerator 63
A2.8.3 Digestate to Farmland 63
A2.8.4 Biogas 64
A2.9 Infrastructure 65
Appendix 3 – LCIA Results 66
Glossary
Abbreviations
AOB Ammonia Oxidizing Bacteria
Anammox ANaerobic AMMonium OXidation (deammonification process)
BOD Biological Oxygen Demand - measurement over the amount oxygen that aerobic organisms consume while decomposing organic matter
COD Chemical Oxygen Demand - measurement over the amount oxygen that is required to oxidize organic matter into inorganic matter
CO 2 eq Carbon Dioxide Equivalents
DeAmmon A tradename for DIB deammonification in biofilms (deammonification process)
DEMON DEamMONification (deammonification process) DM Dry Matter
FEP Freshwater Eutrophication Potential FU Functional Unit
HRT Hydraulic Retention Time HTP Human Toxicity Potential LCA Life Cycle Assessment LCI Life Cycle Inventory
LCIA Life Cycle Impact Assessment GHG GreenHouse Gases
GSBR Granular Sludge Blanket Reactor GWP Global Warming Potential MBBR Moving Bed Biofilm Reactor MEP Marine Eutrophication Potential NOB Nitrite Oxidizing Bacteria ODP Ozone Depletion Potential PAX Polyaluminiumchloride PE Population Equivalents SBR Sequencing Batch Reactor
SHARON Single reactor system for High activity Ammonium Removal Over Nitrite
SRT Solid Retention Time
Swedish EPA Swedish Environmental Protection Agency (SWE: Naturvårdsverket) TAP Terrestrial Acidification Potential
tkm Tonne-kilometer WWT WasteWater Treatment WWTP WasteWater Treatment Plant
Chemicals & Chemical Formulas
1,4-DB 1,4-dichlorobenzene
C Carbon
CFC Chlorofluorocarbon
CH 4 Methane
CO 2 Carbon dioxide
H + Hydrogen ion
H 2 O Water
HCFC Hydrochlorofluorocarbon HCO 3 - Bicarbonate
N Nitrogen
N 2 Nitrogen gas
N 2 O Nitrous oxide NH 4 + Ammonium NO 2 - Nitrite NO 3 - Nitrate
O 2 Oxygen gas
OH - Hydroxide
P Phosphorus
SO 2 Sulfur dioxide
Geographies GLO Global RER Europe
RoW Rest-of-World
SE Sweden
List of Figures
Figure 1.1: Block diagram with unit processes and system boundary for the LCA study. ... 4
Figure 1.2: Framework of LCA ... 5
Figure 3.1: Three different pathways for nitrogen removal. ... 11
Figure 3.2: Anammox bacteria in suspended biofilm (© Syvab). ... 14
Figure 3.3: Plastic carrier with some biofilm on the interstitial surface. ... 14
Figure 5.1: The tunnel system that moves the water from the connected municipalities to the plant (© Syvab). ... 20
Figure 5.2: Overview of Himmerfjärdverket treatment plant (© Syvab). ... 21
Figure 5.3: Presedimentation basin (© Syvab). ... 22
Figure 5.4: Aeration basin (© Syvab). ... 22
Figure 5.5: Intermediate and final sedimentation basins (© Syvab). ... 22
Figure 5.6: Fluidizing bed (© Syvab). ... 23
Figure 5.7: Biodigestate (© Syvab). ... 24
Figure 5.8: Reject water treatment facility with DEMON in foreground with the water treatment basins in the background (© Syvab). ... 25
Figure 6.1: Modeling of the plan in GaBi software ... 28
Figure 7.1: Comparison of impacts for the whole treatment plant in the operation phase, which is divided into water line, sludge line and deammonification unit ... 31
Figure 7.2: Comparison of impacts from units in the water line; screen, primary sedimentation, aeration, intermediate and final sedimentation, fluidizing bed and filter together with effluent, electricity and waste disposal ... 32
Figure 7.3: Comparison of impacts by inputs and outputs from the water line; chemicals, electricity, emissions to air and water and handling of produced waste ... 33
Figure 7.4: Comparison of impacts from units in the sludge line; flotation, thickener, anaerobic digester and dewatering together with electricity, biogas handling and digested sludge ... 34
Figure 7.5: Comparison of impacts by inputs and outputs from the sludge line: chemicals, electricity, handling of produced biogas, handling of digested sludge and treatment of sludge ... 34
Figure 7.6: Comparison of impacts from deammonification unit; emissions to air and electricity. ... 35
Figure 7.7: Comparison of impacts from added chemicals to the whole treatment plant. ... 36
Figure A1.1: Detailed flowchart over Himmerfjärdsverket WWTP ... 47
List of Tables
Table 2.1: Impact categories used in this assessment ... 8
Table 4.1: Impact categories for five WWTPs ... 18
Table 6.1: Inventory data for Himmerfjärdsverket WWTP for year 2019 and 2015 ... 27
Table 6.2: Processes and its associated geographies used in ecoinvent v3.3. ... 29
Table 7.1: Characterized impact scores in total for Himmerfjärdsverket WWTP ... 30
Table 7.2: Reduction of ammonium in reject water for DEMON in 2019 and DeAmmon in 2015 ... 35
Table 7.3: Reduction of nitrogen and phosphorus for 2019 and 2015 ... 35
Table A2.1.1: Characteristics of influent and effluent wastewater for Himmerfjärdsverket WWTP, based on a functional unit of 1 m 3 wastewater inflow for year 2019 and 2015. 48 Table A2.1.2: Percentage of nitrogen species in effluent wastewater in an average. ... 48
Table A2.2.1: Polymer flows added to different units within the plant. ... 51
Table A2.2.2: Calculated percentages of purchased polymer to different units along with calculated amounts for the flows per FU. ... 52
Table A2.2.3: Clean water inflow to Himmerfjärdsverket WWTP. ... 52
Table A2.3.1: Electricity consumption at Strass WWTP ... 53
Table A2.3.2: Electricity consumption for the sludge line. ... 53
Table A2.5.1: Dewatered sludge quality for Himmerfjärdsverket WWTP per FU for year 2019 and 2015. ... 56
Table A2.5.2: Dewatered and dried sludge deposition for Himmerfjärdsverket WWTP for year 2018 and 2015. ... 56
Table A2.5.3: Dewatered and dried sludge deposition from Himmerfjärdsverket WWTP per FU for year 2019 and 2015 ... 57
Table A2.5.4: Division of nitrogen in digestate for agricultural application ... 57
Table A2.5.5: Calculated nitrogen-based air emissions from digestate that is spread on farmland. ... 58
Table A2.6.1: Gas usage at Himmerfjärdsverket WWTP per FU for year 2019, 2018 and 2015. ... 59
Table A2.7.1: Calculated amounts of air emissions from the treatment process, based on numbers from Strass WWTP ... 62
Table A2.9.1: Influent flow to Himmerfjärdsverket for the last ten years ... 65
Table A3.1: Characterized impact scores for Himmerfjärdsverket WWTP in year 2019 ... 66
Table A3.2: Characterized impact scores for Himmerfjärdsverket WWTP in year 2015 ... 66
Table A3.3: Characterized impact scores from products at Himmerfjärdsverket WWTP in year 2019 ... 67
Table A3.4: Characterized impact scores from products at Himmerfjärdsverket WWTP in year 2015. ... 67
Table A3.5: Characterized impact scores from chemicals at Himmerfjärdsverket WWTP in year 2019 ... 67
Table A3.6: Characterized impact scores from chemicals at Himmerfjärdsverket WWTP in
year 2015 ... 68
1 Introduction
In this chapter, background, goal and scope of this study are presented.
1.1 Background
Wastewater treatment (WWT) is a relatively new invention. Approximately 90 years ago Sweden did not have any wastewater treatment plants (WWTPs) at all. A lot have happened during these years, but more can be done in the future (Stockholm vatten, 2011). The main reason for treatment of wastewater is to protect aquatic ecosystems and human health.
However, recently WWT is not only about purifying the wastewater, but also a way of collecting and produce resources like nutrients and energy. Moreover, life cycle assessment (LCA) within WWT was initially used for evaluation of energy and resource consumption.
Today LCA is also used to evaluate environmental impacts like global warming potential (GWP) and toxicity impacts as well as for comparison between different trade-offs of not yet implemented alternative systems (Larsen, 2017).
Water pollution occurs when the water quality gets impaired or when the ecological balance is disrupted. The greatest source of pollution comes from organic materials that end up in the freshwater systems (Nilsson et al., 2007). Living and dead plants and animals are natural sources of organic materials in the waters, but human activity increases these numbers by, for example, industries, sewage systems and agriculture. Organic materials are biodegradable, meaning that microorganisms decompose the material in the waters. Aerobic microorganisms consume dissolved oxygen and thereby lowering oxygen levels that in turn can give rise to hypoxia (oxygen deficiency) (Naturvårdsverket, 2019). Biological oxygen demand (BOD) is a way to measure the amount oxygen the microorganism consumes while they degrade organic materials (Nilsson et al. 2007).
Living organisms are dependent on nutrients as well. However, too much nutrients in waters can be seen as a source of pollution since they give rise to excessive growth of cyanobacteria, or better known as algae. Nitrogen and phosphorous are the two most mentioned nutrients when it comes to water quality (Nilsson et al., 2007). This is because excessive levels of them give rise to the greatest environmental problem that the Baltic Sea has today, namely eutrophication (BalticSea2020, 2020).
Municipal wastewater is water and pollutants that arise from households, for instance
laundry, cooking and toilets. It also consists of storm water and water from industries and
hospitals. Municipal wastewater contains BOD, nutrients (mainly nitrogen and phosphorous),
persistent chemicals, metals and oil. Municipal wastewater treatment plants often compile the
influent water by BOD, chemical oxygen demand (COD), suspended solids and amount of
nitrogen and phosphorus (Persson, 2011).
The Swedish Environmental Code and EU legislation regulates which emissions and to what amount they can be emitted into the environment. The two most important EU directives for WWT is directive 91/271/EEG concerning urban WWT and the water framework directive 2000/60/EG (Naturvårdsverket, 2016). This forces the development of improvement and innovations regarding techniques in order for WWTPs to be able to meet new requirements.
1.2 Wastewater Treatment History in Sweden
Sweden’s first municipal WWTP, Ålstensverket, were built in 1934 in Stockholm due to sanitary problems, bad smells, dirty and closed bathing waters due to bad water quality in the city. Before this, wastewater was discharged untreated directly into nearest watercourse (Stockholm vatten, 2011). Over time this caused hypoxia, mortality of fish and waterborne epidemics. It was not until 1960s that eutrophication of waters gained attention and with this, treatment plants were further developed (Naturvårdsverket, 2016). From only treat the water mechanically to also use biological treatment methods in order to reduce BOD and to deal with this problem. In the late 1960s, the Swedish Environmental Protection Agency (Swedish EPA) was formed and thus the focus of environmental protection work changed to deal with compounds that have a large impact on the environment in time and space. Because of this, in the 1970s chemical treatment methods were introduced to deal with phosphorus. From now on phosphorus could be precipitated by addition of a precipitation chemical in the system and then removed by sedimentation. It took until 1990s before nitrogen compounds could be treated and reduced from wastewaters (Persson, 2011). A reason for this is that methods for nitrogen reduction require extensive expansions of the facilities, unlike what is necessary for phosphorus reduction (Lännergren, 2015).
1.3 Life Cycle Assessment Study
The purpose of this study is to do an attributional LCA over a WWTP. The plant in this study is Himmerfjärdsverket, located in Botkyrka, Sweden, see chapter 5 for a more detailed description over the plant. This thesis is a contribution to the MENToR (Methodology for environmental sustainability assessment in the early design stage of a resource recovery system) project, which is carried out by KTH and IVL (Swedish Environmental Research Institute). A focus regarding deammonification methods for purifying reject water will be held throughout this study. Deammonification is a biological technology that reduces ammonium in ammonium rich water streams.
1.3.1 Goal
The goal of this study is to compare two different years regarding municipal WWT at
Himmerfjärdsverkets WWTP, along with environmental burdens arising from the whole plant
considering a LCA perspective. Meaning that the performance of all activities and products
connected to this plant will be investigated and evaluated with respect to their environmental
impacts. The main difference between these two years is that they have different
deammonification methods (see section 3.3.3) of purifying reject water mainly from nitrogen
in the form of ammonium. Because of this, the two years are divided into two cases where the first case uses a method called DEMON and the second case uses DeAmmon. What distinguishes these two methods is that they have different reactors that are controlled in different ways and the biological growth is different.
To fulfill the goal of this thesis, the following research questions have been established:
1. Which processes at Himmerfjärdsverkets WWTP are the main contributors to the environmental impacts for each year, and why?
2. Are there any differences between the two deammonification methods DEMON and DeAmmon considering a LCA perspective at Himmerfjärdsverket? If so, specify them.
1.3.2 Scope
In this section the scope of the LCA assessment conducted in this study is described, which includes the system definition, functional unit (FU) and system boundaries.
1.3.2.1 System Definition
In this assessment the construction and operation phase of the plant was investigated. The modeling was done in GaBi software using ecoinvent v3.3 as database with ReCiPe 2016 v1.1 as method for the life cycle impact assessment (LCIA). Moreover, data used for the life cycle inventory (LCI) are mainly obtained from the investigated plant, which in turn comes from sensors, business partners or, a minor part, from calculations. Data that could not be obtained directly from the plant come from the database, environmental reports, peer reviewed scientific articles or calculations based on known numbers.
1.3.2.2 Functional Unit
The function of the system is treatment of municipal wastewater at Himmerfjärdsverket WWTP. Every calculation and every modeled flow in the system will be normalized with respect to the FU. For this study, the FU is treatment of 1 m 3 wastewater influent.
1.3.2.3 System Boundaries
The system that is analyzed in this assessment is the construction and operation phase of
Himmerfjärdsverkets WWTP. Operation phase includes treatment of municipal wastewater,
starting from the influent input into the first unit of the system until the discharging of the
effluent, products, solid waste and their contributing emissions. Transportations for material,
inputs and outputs are taken into account, as well as their impacts. Additionally, in this case
there exist two pump stations for the tunnel system that the wastewater travels in before it
arrives to the plant, of which are outside of the system boundary. Demolition of
infrastructure, material for the tunnel system and secondary waste (waste other than what is
collected from the treatment process) is not accounted for. In figure 1.1 the system boundary
can be seen. Unit processes within the boundary are further described in chapter 5.
Figure 1.1: Block diagram with unit processes and system boundary for the LCA study.
The lifespan of the plant is approximated to be 30 years while the assessment is based on yearly data from the two years 2019 and 2015. DeAmmon was implemented year 2007 and DEMON replaced it in 2017, which means that data from 2019 are used for case 1 and data from 2015 are used for case 2.
1.3.2.4 Geographical Boundaries
Focus will be on Sweden since the investigated plant is located there and will therefore be used to the greatest possible extent. However, most of the processes in the database that are applicable on this assessment only exist in larger geographical areas, such as Europe or worldwide.
Screen &
grit chamber
Primary
sedimentation Aeration Fluidizing bed Filter
Sludge thickener
Flotation Digester Sludge
dewatering
Deammonification
Gas engine Gas to
upgrading Torch
Effluent
Dewatered sludge
Vehicle gas Influent
Heat furnace
Intermediate
& final sedimentation
Chemicals Electricity Infrastructure
Emissions Transportation
Transportation Avoided production