Test & Measurement Solutions

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Automotive Power&Energy Aerospace Transportation General T&M

Technical Reference Guide

Test & Measurement Solutions

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Table of Contents

For Your Computer Standard Models

Recording Instruments ...11

Dynamic Signal Analyzer Instruments ...17

Combustion Analyzer Instruments ...21

Combined Active Passive Safety Instruments ...25

FS (Functional Safety) Systems ...29

Road Load Data Instruments ...33

Ride and Handling Instruments ...35

Transient Recorder Instruments ...37

Function Generator Instruments ...41

Power Measurement Instruments ...43

Power Fault Recording Instruments ...47

Power Network Analyzer Instruments ...51

E-Mobility Instruments ...55

Instruments All-In-One Instruments

DEWE-2600 ...65

DEWE-5000 ...69

DEWE-3020 ...73

DEWE-1201 ...77

DEWE-571 ...79

DEWE-901 ...81

Instruments Without Display

DEWE-800 ...87

DEWE-510 ...89

DEWE-501 ...93

DEWE-211 ...97

DEWE-101 ...99

USB Devices with 24 bit Resolution ...105

USB Devices with 16 bit Resolution ...109

ECARD/PCI Series ...111

DEWE-NET Devices ...115

Signal Conditioning Chassis

DEWE-30 ...123

Analog Isolation Amplifiers

Selection Guide ...128

DAQP Series Modules ...130

PAD Series Modules ...151

Differential Amplifiers

MDAQ Series Modules ...160

MSI (Modular Smart Interface) ...168

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Components Signal Conditioning For Your Computer Instruments Standard Models contentS contentS

Table of Contents

Components

CAN and RS-485 Modules

EPAD2/CPAD2 Modules ...173

A/D Boards

ORION Series ...188

M2I Series ...213

AD Series ...214

Software

DEWESoft ...215

Sensors

DEWE-CAM-01 ...219

DEWE-CAM-GIG-E-50 ...220

DEWE-VGPS-200C ...221

DEWE-VGPS-HS ...222

Encoder ...223

DEWE-Crankangle-CPU ...224

High Precision Current Transducers ...225

Current Measurement Sensors ...226

Industrial PCs

DEWE-2608 ...231

DEWE-5008 ...233

DEWE-3028 ...235

DEWE-808/DEWE-818 ...237

Accessories & Equipment

Accessories ...239

Mobile Displays ...241

DEWE-GPS-CLOCK ...243

DEWE-IRIG-CLOCK ...244

Interface Cards ...245

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Online data evaluation Combustion measurement on engine test stand

Analysis of measurement results Mixed signal measurement

DEWETRON Company Profile

DEWETRON Ges.m.b.H. with its headquarters in Graz / Austria was founded in 1989 and today is a market leading provider of test and measurement systems. With more than 200 employees in more than 25 countries around the world, we offer products and service for demanding test and mea- surement applications.

DEWETRON develops, manufactures, and distributes high- precision PC based systems with robust housings for por- table and laboratory use. The scalability, modularity and innovative platform technology of the hardware and soft-

ware allow the systems to be deployed in almost all areas of research and development. Test and measurement engineers and technicians from many well known companies rely on our 20 years expertise. All over the world, around 180.000 measurement channels and more than 9.000 systems are in permanent operation in Automotive, Energy & Power, Aerospace & Defense, Transportation, as well as in General Test & Measurement applications.

Automotive Power & Energy Aerospace Transportation General T & M

DEWETRON is part of the AUGUSTA Technologie AG located in Munich. AUGUSTA Technologie AG is a listed tech- nology group with the focus on the global and long-term growing niche markets for sensors and automation tech- nology.

In shortest Time to highest Quality Test and Measurement Data

DEWETRON systems help users to produce highest quality test and measurement data in shortest time. Both, our hardware and software are optimized to support this general target. How?

The hardware offers vastly different signal inputs like analog, digital, counter/encoder, video, GPS and various bus systems like CAN bus which are all recorded perfectly synchronized. Thus data analysis can be done very easily.

Additionally a picture paints a thousand pieces of data. Of course sensor connection is matched to practical needs, that´s why we offer various connector options for most inputs.

The software contributes by its ease of use and powerful features. Setup of the amplifiers is a matter of a few clicks and sensors can either be automatically setup by TEDS or chosen from a sensor database. You can record as easily as pressing the STORE button, or as elaborately as having separate – even multiple – triggers on each input chan- nel. Once data are stored, press ANALYZE and you can replay it to the screen as easily as replaying a movie, with PLAY controls. Cursors can be used to zoom in and inspect specific areas of interest. In a matter of seconds nice looking reports can be printed. If you are using 3rd party analysis software you are also well served, export of the whole recording or just the interesting part to many different file formats is supported. So you can e.g. keep your Excel^® spreadsheets.

Company Profile

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5 Extensive temperature tests (-40 to +70 °C) Shaketest procedure

EMI tests according to CE and other standards

Production of instruments DAQ module assembling Precision in all components

Components Signal Conditioning For Your Computer Instruments Standard Models

Quality

Our commitment to Total Quality Management is based on the understand- ing of what is important for the success of our cus- tomers. It starts with the definition of the technical specification, covers the development, production, quality control, shipment, and ends with support and service of our systems dur- ing operation.

DEWETRON is ISO 9001:2000 and ISO 14001:2004 certified.

Environmental and quality management is more than just a compliance issue for us; it is an integral part of our business operations.

We take quality very seriously! That is why we have our own environmental test facilities in our building in Austria, where all DEWETRON products are tested repeatedly at several stages. Prototypes are tested for EMC, EMI, RFI, temperature extremes, shock and vibration. This helps us identify and correct problems before we start production.

Each revision is tested until the DEWETRON quality standards are met. In addition if traceability is required we use certified labs for even more robust and compliance testing.

Total Quality Management

We have established a Quality Management framework that defines processes and assures the proper execution.

It incorporates the responsibility of our employees and enables efficient execution across all parts of our global organization.

Components Signal Conditioning For Your Computer Instruments Standard Models

Company Profile

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Calibration

DEWETRON maintains two top-notch calibration facili- ties with the same equipment: one at our worldwide headquarters in Austria, and another one at DEWETRON USA in Rhode Island. Our cal lab is based on the Fluke 5500 series calibrator, and we run the METCAL calibra- tion system, which allows us to automate nearly every process.

For customers running their own calibration lab we offer a calibration hardware kit (CAL-KIT) and METCAL software procedures.

Training

Training is offered on demand or at regular intervals. We run training centers at DEWETRON Ges.m.b.H in Graz/

Austria and at DEWETRON Inc. located in Rhode Island, USA. At both locations there is a nice training facility and class sizes are limited in order to preserve the quality of the presentation. Engineers and technicians from many well-known companies participated our classes.

The trainings help users to stay up to date on the latest enhance- ments and updates as well as become more effective utilizing their DEWETRON systems. The trainings cover effectively using the DEWETRON hardware with DEWESoft software for a wide range of measurement applications. Sub-topics include instru- ment setup, sensor connection as well as digging into math modules, triggers, filtering, shock, vibe, pressure, displacement, stress, strain, video, GPS and more.

Of course onsite training is offered, too.

Company Profile

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Components Signal Conditioning For Your Computer Instruments Standard Models St and ard ModelS

A u t o m o t i v e

E n e r g y & P o w e r A n a l y s i s A e r o s p a c e & D e f e n s e T r a n s p o r t a t i o n

G e n e r a l Te s t & M e a s u r e m e n t

St and ard ModelS

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St and ard Model S

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www.dewetron.com/standard-models 9

Components Signal Conditioning For Your Computer Instruments Standard Models

Standard Models

DEWETRON standard models are predefined configurations which meet the requirements of many applications. Standard Models offer just the level of flexibility that is needed for a defined application. For power measurement, a selected complete system can be ordered as a single item.

For more generic tasks, like data recording, the input ampli- fier modules can be selected according to the sensors used. There are models prepared with isolated DAQP mod- ules for most demanding tasks and performance and there are models prepared with cost-effective differential MDAQ modules for multi-channel measurements.

Award winning DEWESoft software and related options are always included with any standard model and its options.

The computer part of each unit is based on qualified com- mon off-the-shelf hardware. This guarantees cost-effective upgradeability to future generations of processors, provid- ing a secure investment.

A u t o m o t i v e

E n e r g y & P o w e r A n a l y s i s A e r o s p a c e & D e f e n s e T r a n s p o r t a t i o n

G e n e r a l Te s t & M e a s u r e m e n t

Standard Models

DEWETRON Standard Models are available for the following applications

DEWE-xxx-REC Recording

DEWE-xxx-DSA Dynamic Signal Analyzer DEWE-xxx-CA Combustion Analyzer DEWE-xxx-CAPS Combined Active and

Passive Safety Testing

DEWE-xxx-RLD Road Load Data Testing DEWE-xxx-RAH Ride And Handling

Evaluation

DEWE-xxx-PBN Pass By Noise Analysis DEWE-xxx-TR Transient Recording DEWE-xxx-FGEN Function Generator DEWE-xxx-PM Power Measurement DEWE-xxx-PFR Power Fault Recording DEWE-xxx-PNA Power Network Analyzer DEWE-xxx-E-Mobil E-Mobility

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Acceleration sensor

Standard Models

System Architecture at a Glance

... it´s all about DEWE-ORION and System Clock

DEWESoft DEWE-ORION-Card

DEWE Modules

Rugged PC

PC

OPTION OPT-PCM, etc.

DEWE-CAM Video

Analog input Signal

conditioning Sensor supply

Counter input Digital

input

Digital output

Ext.

clock Int.

clock

Trigger probe

Databus Interface PCM, ARINC 429, 1553

CAN bus interface

Note - either can be installed inside the DEWETRON chassis, or remain external boxes as shown here All analog sensors:

Strain gages Accelerometers Microphones Voltage Current RTDs and T/C’s Load cells and more

EPAD modules - connected via SERIAL interface(s)

DEWE-IRIG-CLOCK

DEWE-GPS-CLOCK IRIG or GPS Time Source

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www.dewetron.com/rec 11

Components Signal Conditioning For Your Computer Instruments Standard Models

Recording Instruments

DEWE-xxx-REC ... Whatever is required

The most efficient way to record data is with a PC based Recording Instrument from DEWETRON. Several models to choose from, cover a lot of applications whether a portable 8 channel recorder is needed or a system holding 48 analog inputs. This product range is powerful and perfect to replace old strip chart recorders.

You can record as easily as pressing the STORE button, or as elaborately as having separate – even multiple – triggers on each input channel.

Once data are stored, press ANALYZE and you can replay it to the screen as easily as replaying a movie, with PLAY controls.

Cursors can be used to zoom in and inspect specific areas of interest. In a matter of seconds nice looking reports can be printed. If you are using 3rd party analysis software you are also well served, export of the whole recording or just the interesting part to many different file formats is supported. So you can e.g. keep your Excel^® spreadsheets.

DEWETRON Recording Instruments with DAQP isolation amplifiers are very flexible, each single-channel input mod- ule can easily be swapped depending on your current task. Furthermore the galvanic isolation ensures safe, reliable and high precision measurements in any application, no need to worry about ground-loops, common-mode voltage or interference of the device under test.

Key Features

Synchronous recording of analog, digital, counter, CAN bus and video data

High speed acquisition,

up to 80 MB/s gap-free streaming to disk Traceable system specifications

Rugged construction for use in rough environments

Easy to use DEWESoft software for data acquisition and analysis

Fully battery powered (some models) Safe investment, easy future upgrade

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Backside view of a typical DEWE-2600-REC-16

Front view of a typical DEWE-2600-REC-16

Functional Overview of a typical Recording Instrument, DEWE-2600-REC-16

DAQP modules

Up to 16 high performance isolated signal conditioning modules for any analog sensor. Easily changeable by the user.

Digital I/O socket

8 digital I/Os: for discrete inputs, alarm outputs etc.

2 counters or 8 more digital inputs: for pulse counting, encoders etc.

2 counter sockets

For convenient sensor connec- tion the 2 counters are available on these sockets, too. These also provide +5V and +12V sensor supply

Rugged construction All instruments are shock and vibration tested according EN 60068.

Optional MPAD-TH8-x modules Up to 32 quasi-static inputs for thermocouples

Option UP-CNT8-x

Adds 8 synchronous counter / encoder or 32 digital inputs

Optional CAN interfaces Two high speed CAN interfaces to acquire data from vehicle CAN – or vehicle OBDII interface – or from any sensor outputting CAN data

Power supply

The DEWE-2600-REC-16 is a fully battery powered instrument.

Three hot-swappable batteries guarantee up to 3 hours opera- tion without external power. Hot- swappable batteries mean that the 2600 can be run indefinitely without any external power

Optional synchronized camera The DEWE-CAM-01 adds synchro- nized video picture acquisition It connects to a Firewire interface for data transfer and to the CAM- TRG socket for synchronization

Connectivity of peripherals, stor- age devices and communication 2 Gbit LAN, 4 USB, 1 RS-232

DVD writer

Convenient to load new software and to store data

Display

15” bright display with wide viewing angle

Removable hard disk

Removable fast S-ATA system and data capture drive – perfect for securing classified data

Keyboard

Rugged aluminium tray with con- venient keyboard and touchpad Folds up to protect the display;

USB can stay connected

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Components Signal Conditioning For Your Computer Instruments Standard Models

DEWE-3020-REC-8 DEWE-2600-REC-16 DEWE-5000-REC-16

Analog input channels 8 slots for DAQP modules and

8 direct inputs on Sub-d-44 16 slots for DAQP modules 16 slots for DAQP modules

Internal quasi-static temperature inputs - Up to 4 MPAD-TH8-x (=32 ch) -

External quasi-static channel expansion EPAD interface, up to 16 EPAD2 modules = 128 ch A/D conversion

Sampling method Simultaneous sampling

Sampling rate 100 kS/s per channel

Resolution 16 bit

Options

UP-8CH-1MS-16BIT

upgrade to 1 MS/s per channel, 16 bit resolution, for 8 channels

Loose of Sub-d-44 expansion 

connector

- -

UP-16CH-100KS-22BIT

upgrade to 102.4 kS/s per channel, 22 bit resolution, for 16 channels   

UP-16CH-500KS-16BIT

upgrade to 500 kS/s per channel, 16 bit resolution, for 16 channels   

UP-16CH-1MS-16BIT

upgrade to 1 MS/s per channel, 16 bit resolution, for 16 channels



8 chs on Sub-d-44 expansion

connector  

Digital I/O and counters

Digital I/O 8, TTL level

Counters / digital inputs 2 counters or 8 digital inputs, TTL level

Options UP-CNT8-TTL

adds 8 synchronous counter / encoder or 32 digital inputs, TTL level   

UP-CNT8-DIFF

adds 8 synchronous counter / encoder or 24 digital inputs with programmable threshold levels (0..40 V),

input voltage range -35 to 60 V, AC/DC coupling, 8 sync. digital inputs protected up to 25 VDC, TTL level

  

CAN bus option UP-CAN-2

optional 2 high-speed CAN bus interfaces   

Video input option UP-DEWE-CAM-01

adds synchronized video picture acquisition of up to 200 FPS (frames per second) up to 70 fps at 640 x 480 pixel up to 200 fps at 640 x 120 pixel

  

Data storage ¹⁾

Technology Hard disk Hard disk Hard disk

Capacity 1000 GB 600 GB 1000 GB

Max. gap free storing to disk Typ. 70 MB/s Typ. 80 MB/s Typ. 70 MB/s

Typ. duration of recording (16 ch. / 10 kS/s/ch. / 16 bit) 35 days 20 days 35 days

Main system ¹⁾

Display 15“ TFT (1024 x 768) 15“ TFT (1024 x 768) 17“ TFT (1280 x 1024)

Processor Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz

Power supply

Standard 95 to 260 V_AC

Battery powered, 2 battery slots²⁾, 2 batt. for ~2 hrs. operation incl.,

incl. external AC power supply, opt. external DC power supply

95 to 260 V_AC

Dimensions

Dimensions (W x D x H) 377 x 168 x 284 mm

(14.8 x 6.6 x 11.2 in.) 417 x 246 x 303 mm

(16.4 x 9.6 x 11.9 in.) 460 x 351 x 192 mm (18.1 x 13.8 x 7.7 in.)

Weight without batteries Typ. 8 kg (17.6 lb.) Typ. 14 kg (31 lb.) Typ. 17 kg (37.4 lb.)

1) Please find current specifications in the latest price list ²⁾ Weight of one battery: 660 g (1.45 lb.)

Recording Instruments with DAQP Modules

Only your choice of DAQP modules is required to complete these instruments.

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DEWE-571-REC-16 DEWE-1201-REC-16 DEWE-3021-REC-16 DEWE-5001-REC-32 DEWE-2601-REC-32 DEWE-2601-REC-48

Dynamic analog input channels 16 channels

2 positions for MDAQ-SUB-x modules 16 channels

6 positions for MDAQ-SUB-x modules

Internal quasi-static temperature inputs - - - - Up to 4 MPAD-TH8-x (=32 ch) Up to 4 MPAD-TH8-x (=32 ch)

External quasi-static channel expansion EPAD interface, up to 16 EPAD2 modules = 128 ch EPAD interface, up to 16 EPAD2 modules = 128 ch

A/D conversion

Sampling method Simultaneous sampling Simultaneous sampling

Sampling rate 100 kS/s per channel 100 kS/s per channel

Resolution 16 bit 16 bit

Options

UP-16CH-100KS-22BIT

upgrade to 102.4 kS/s per channel, 22 bit resolution, for 16 channels    ^- ^- ^-

UP-16CH-500KS-16BIT

upgrade to 500 kS/s per channel, 16 bit resolution, for 16 channels    ^- ^- ^-

UP-16CH-1MS-16BIT

upgrade to 1 MS/s per channel, 16 bit resolution, for 16 channels - -  ^- ^- ^-

UP-32CH-100KS-22BIT

upgrade to 102.4 kS/s per channel, 22 bit resolution, for 32 channels - - -   ^-

UP-32CH-500KS-16BIT

upgrade to 500 kS/s per channel, 16 bit resolution, for 32 channels - - -   ^-

UP-32CH-1MS-16BIT

upgrade to 1 MS/s per channel, 16 bit resolution, for 32 channels - - -   ^-

UP-48CH-100KS-22BIT

upgrade to 102.4 kS/s per channel, 22 bit resolution, for 48 channels - - - - - 

UP-48CH-500KS-16BIT

upgrade to 500 kS/s per channel,16 bit resolution, for 48 channels - - - - - 

UP-48CH-1MS-16BIT

upgrade to 1 MS/s per channel, 16 bit resolution, for 48 channels - - - - - 

Filter

Lowpass filters, 2^nd order Butterworth characteristic 5 selectable cutoff frequencies: 30, 100, 300 Hz, 1k, 10 kHz and Bypass 5 selectable cutoff frequencies: 30, 100, 300 Hz, 1k, 10 kHz and Bypass Options

UP-MDAQ-FILT-100KHZ

Change of cutoff frequencies to: 100 Hz, 1k, 10k, 30k, 100 kHz and Bypass      

Digital I/O 8, TTL level 8, TTL level

Counters / digital inputs 2 counters or 8 digital inputs, TTL level 2 counters or 8 digital inputs, TTL level

adds 8 synchronous counter / encoder or 32 digital inputs, TTL level - 

External connector box ORION-CB-CNT8    

Not in combination with MPAD-TH8-x UP-CNT8-DIFF

adds 8 synchronous counter / encoder or 24 digital inputs with programmable threshold levels (0..40 V), input voltage range -35 to 60 V, AC/DC coupling,

8 sync. digital inputs protected up to 25 VDC, TTL level

- 

Not in combination with MPAD-TH8-x CAN bus option

UP-CAN-2

optional 2 high-speed CAN bus interfaces      

adds synchronized video picture acquisition of up to 200 FPS (frames per second)

up to 70 fps at 640 x 480 pixel, up to 200 fps at 640 x 120 pixel -     

Technology Solid State Disk Solid State Disk Hard disk Hard disk Hard disk Hard disk

Capacity 32 GB 32 GB 1000 GB 1000 GB 600 GB 600 GB

Max. gap free storing to disk Typ. 40 MB/s Typ. 40 MB/s Typ. 70 MB/s Typ. 70 MB/s Typ. 80 MB/s Typ. 80 MB/s

Typ. duration of recording (16 ch. / 10 kS/s/ch. / 16 bit) 1 day 1 day 35 days 35 days 20 days 20 days

Display 12“ TFT (1024 x 768) 13“ TFT (1280 x 800) 15“ TFT (1024 x 768) 17“ TFT (1280 x 1024) 15“ TFT (1024 x 768) 15“ TFT (1024 x 768)

Processor Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz

Power supply

Standard Battery powered, 2 battery slots ²⁾,

2 batteries for ~2 hrs. operation incl., incl. external AC power supply

8 to 30 V_DC, incl. external AC adaptor

(Optional battery pack for ~2 hrs.) 95 to 260 V_AC 95 to 260 V_AC Battery powered, 3 battery slots ²⁾,

Battery powered, 3 battery slots ²⁾, 3 batteries for ~2 hrs. operation incl.,

incl. external AC power supply Dimensions

(14.2 x 11.8 x 5.9 in.) 317 x 252 x 110 mm

(12.5 x 9.9 x 4.3 in.) 377 x 168 x 284 mm

(14.8 x 6.6 x 11.2 in.) 460 x 351 x 192 mm

(18.1 x 13.8 x 7.7 in.) 417 x 246 x 303 mm

(16.4 x 9.6 x 11.9 in.) 417 x 246 x 303 mm (16.4 x 9.6 x 11.9 in.)

Weight without batteries Typ. 5 kg (11 lb.) Typ. 5.5 kg (12.1 lb.) Typ. 8 kg (17.6 lb.) Typ. 17 kg (37.4 lb.) Typ. 14 kg (31 lb.) Typ. 14 kg (31 lb.)

REC Instruments with MDAQ Modules

Only your choice of MDAQ-SUB modules is required to complete these instruments

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Components Signal Conditioning For Your Computer Instruments Standard Models

DEWE-571-REC-16 DEWE-1201-REC-16 DEWE-3021-REC-16 DEWE-5001-REC-32 DEWE-2601-REC-32 DEWE-2601-REC-48

Dynamic analog input channels 16 channels

Internal quasi-static temperature inputs - - - - Up to 4 MPAD-TH8-x (=32 ch) Up to 4 MPAD-TH8-x (=32 ch)

A/D conversion

Sampling rate 100 kS/s per channel 100 kS/s per channel

Options

UP-16CH-100KS-22BIT

upgrade to 102.4 kS/s per channel, 22 bit resolution, for 16 channels    ^- ^- ^-

UP-16CH-500KS-16BIT

upgrade to 500 kS/s per channel, 16 bit resolution, for 16 channels    ^- ^- ^-

UP-16CH-1MS-16BIT

upgrade to 1 MS/s per channel, 16 bit resolution, for 16 channels - -  ^- ^- ^-

UP-32CH-100KS-22BIT

upgrade to 102.4 kS/s per channel, 22 bit resolution, for 32 channels - - -   ^-

UP-32CH-500KS-16BIT

upgrade to 500 kS/s per channel, 16 bit resolution, for 32 channels - - -   ^-

UP-32CH-1MS-16BIT

upgrade to 1 MS/s per channel, 16 bit resolution, for 32 channels - - -   ^-

UP-48CH-100KS-22BIT

upgrade to 102.4 kS/s per channel, 22 bit resolution, for 48 channels - - - - - 

UP-48CH-500KS-16BIT

upgrade to 500 kS/s per channel,16 bit resolution, for 48 channels - - - - - 

UP-48CH-1MS-16BIT

upgrade to 1 MS/s per channel, 16 bit resolution, for 48 channels - - - - - 

Filter

Lowpass filters, 2^nd order Butterworth characteristic 5 selectable cutoff frequencies: 30, 100, 300 Hz, 1k, 10 kHz and Bypass 5 selectable cutoff frequencies: 30, 100, 300 Hz, 1k, 10 kHz and Bypass Options

UP-MDAQ-FILT-100KHZ

Change of cutoff frequencies to: 100 Hz, 1k, 10k, 30k, 100 kHz and Bypass      

adds 8 synchronous counter / encoder or 32 digital inputs, TTL level - 

Not in combination with MPAD-TH8-x UP-CNT8-DIFF

adds 8 synchronous counter / encoder or 24 digital inputs with programmable threshold levels (0..40 V), input voltage range -35 to 60 V, AC/DC coupling,

8 sync. digital inputs protected up to 25 VDC, TTL level

- 

Not in combination with MPAD-TH8-x CAN bus option

UP-CAN-2

optional 2 high-speed CAN bus interfaces      

up to 70 fps at 640 x 480 pixel, up to 200 fps at 640 x 120 pixel -     

Technology Solid State Disk Solid State Disk Hard disk Hard disk Hard disk Hard disk

Capacity 32 GB 32 GB 1000 GB 1000 GB 600 GB 600 GB

Max. gap free storing to disk Typ. 40 MB/s Typ. 40 MB/s Typ. 70 MB/s Typ. 70 MB/s Typ. 80 MB/s Typ. 80 MB/s

Typ. duration of recording (16 ch. / 10 kS/s/ch. / 16 bit) 1 day 1 day 35 days 35 days 20 days 20 days

Display 12“ TFT (1024 x 768) 13“ TFT (1280 x 800) 15“ TFT (1024 x 768) 17“ TFT (1280 x 1024) 15“ TFT (1024 x 768) 15“ TFT (1024 x 768)

Processor Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz

Power supply

8 to 30 V_DC, incl. external AC adaptor

(Optional battery pack for ~2 hrs.) 95 to 260 V_AC 95 to 260 V_AC Battery powered, 3 battery slots ²⁾,

incl. external AC power supply Dimensions

(14.2 x 11.8 x 5.9 in.) 317 x 252 x 110 mm

(12.5 x 9.9 x 4.3 in.) 377 x 168 x 284 mm

(14.8 x 6.6 x 11.2 in.) 460 x 351 x 192 mm

(18.1 x 13.8 x 7.7 in.) 417 x 246 x 303 mm

(16.4 x 9.6 x 11.9 in.) 417 x 246 x 303 mm (16.4 x 9.6 x 11.9 in.)

Weight without batteries Typ. 5 kg (11 lb.) Typ. 5.5 kg (12.1 lb.) Typ. 8 kg (17.6 lb.) Typ. 17 kg (37.4 lb.) Typ. 14 kg (31 lb.) Typ. 14 kg (31 lb.)

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Software

Trigger setup

Recording chart with trigger events

Typical recorder screen

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www.dewetron.com/dsa 17

Components Signal Conditioning For Your Computer Instruments Standard Models

Dynamic Signal Analyzer

Dynamic Signal Analyzer Instruments

DEWE-xxx-DSA ... Flexibility as needed

Noise. Vibration. Shock. Recording. These parameters require a DSA (dynamic signal analyzer). That means that the front-end is made exactly to interface with accelerometers and microphones. It also means 24 bit resolution, simultane- ous sampling, and anti-aliasing filtering. DEWETRON builds analyzers for dynamic data, in a variety of form factors. There are standard models from 4 to 48 channels and all run the same easy-to-use software which is suitable for professional users as well as for occasional ones.

MODAL ANALYSIS - There is a wide range of applications in the fields of structural analysis, machinery diagnosis and industrial acoustics. For example modal analysis is needed in every modern construction. The measurement of system parameters, called modal parameters, is essential to predict the behavior of a structure. These modal parameters are

needed also for mathematical models. Parameters like resonant frequency(s), structural damping, and mode shapes are experimentally measured and calculated. DEWETRON provides a complete modal package (hard and software) which is adapted to your application. Starting up from 8 channels used for maintenance, service and troubleshoot- ing till up to 1000 channels used for complex structures. The easy-to-use software is suitable for professional and occasional users.

ROTATIONAL AND TORSIONAL VIBRATION - Rotating machines and engines are sources of Rotational and Torsional Vibration. Rotational vibration is a result of the change in shaft speed during one revolution and torsional vibration is due to angular twist in the shaft or drive train which may cause fatigue. DEWETRON dynamic signal ana- lyzers are all in one measurement instruments which enable you to observe vibration, force, strain, voltage, current, power, CAN data, rotational and torsional vibration at the same time.

ORDER TRACKING - Very often errors and unobvious faults on rotating machines can be seen easier during the run up and run down. One method to analyze these conditions is order tracking. With this method you can separate frequency components which are related to engine speed and which are related to structure.

BALANCING - Another typical DSA application is balancing. It is well-known that the vibrations of the steering wheel of a car depend on different speeds. But why? Why are some machines louder than others although they work at the same speed? And why do vibrations on the chassis of rotating machines occur depending on certain speeds?

One of the reasons for all these phenomena is unbalance. Very often unbalance reduces the lifespan of machines, which causes very high service costs or in some cases even the end of life of the machines. DEWETRON DSA instru- ments provide a very easy to use and straightforward tool for single and dual plane balancing.

Key Features

Measurements for structural analysis, machinery diagnosis and industrial acoustics 24 bit resolution

204.8 kS/s sampling rate per channel with auto-switching anti-aliasing filter

Simultaneous sampling of analog channels Synchronous counter/encoder inputs and

digital I/Os

Optional synchronous CAN bus data and video from one or more cameras

Very powerful software

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DSA Instruments with voltage / IEPE inputs

Nothing is required to complete these instruments.

DEWE-573-DSA-8 DEWE-1203-DSA-8 DEWE-3023-DSA-x

Dynamic analog input channels 8 8 DEWE-3023-DSA-4: 4 ch

DEWE-3023-DSA-8: 8 ch DEWE-3023-DSA-12: 12 ch Supported analog input signals Voltage ±10 V or IEPE inputs with

sensor break detection Voltage ±10 V or IEPE inputs with

sensor break detection Voltage ±10 V or IEPE inputs with sensor break detection Internal quasi-static temperature inputs Up to 1 MPAD-TH8-x (=8 ch) Up to 2 MPAD-TH8-x (=16 ch) -

Sampling rate 204.8 kS/s per channel

Resolution 24 bit

up to 70 fps at 640 x 480 pixel up to 200 fps at 640 x 120 pixel

-  

not for DEWE-3023-DSA-12 Data storage ¹⁾

Technology Solid State Disk Solid State Disk Hard disk

Typ. duration of recording

(16 ch. / 10 kS/s/ch. / 24 bit) 0.5 days 0.5 days 17 days

Power supply

2 batt. for ~2 hrs. operation incl., incl. external AC power supply

8 to 30 V_DC, incl. external AC power supply

(Optional battery pack for ~2 hrs.) 95 to 260 V_AC Dimensions

(14.2 x 11.8 x 5.9 in.) 317 x 252 x 110 mm

(12.5 x 9.9 x 4.3 in.) 377 x 168 x 284 mm (14.8 x 6.6 x 11.2 in.)

Weight of batteries Typ. 5 kg (11 lb.) Typ. 5.5 kg (12.1 lb.) Typ. 8 kg (17.6 lb.)

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19

Components Signal Conditioning For Your Computer Instruments Standard Models

DEWE-3020-DSA-8 DEWE-5000-DSA-16 DEWE-2600-DSA-16

Dynamic analog input channels 8 slots for DAQP modules and

8 direct inputs on Sub-d-44 16 slots for DAQP modules 16 slots for DAQP modules

Internal quasi-static temperature inputs - - Up to 4 MPAD-TH8-x (=32 ch)

Resolution 24 bit

adds 8 synchronous counter / encoder or 32 digital

inputs, TTL level   

UP-CNT8-DIFF

adds 8 synchronous counter / encoder or 24 digital inputs with programmable threshold levels (0..40 V), input voltage range -35 to 60 V, AC/DC coupling, 8 sync. digital inputs protected up to 25 VDC, TTL level

  

adds synchronized video picture acquisition of up to 200 FPS (frames per second) up to 70 fps at 640 x 480 pixel up to 200 fps at 640 x 120 pixel

  

(16 ch. / 10 kS/s/ch. / 24 bit) 17 days 17 days 10 days

Power supply

Standard 95 to 260 V_AC 95 to 260 V_AC

incl. external AC power supply optional external DC power supply Dimensions

(14.8 x 6.6 x 11.2 in.) 460 x 351 x 192 mm

(18.1 x 13.8 x 7.7 in.) 417 x 246 x 303 mm (16.4 x 9.6 x 11.9 in.)

Weight without batteries Typ. 8 kg (17.6 lb.) Typ. 17 kg (37.4 lb.) Typ. 14 kg (31 lb.)

1) Please find current specifications in the latest price list

DSA Instruments with DAQP Modules

Only your choice of DAQP modules is required to complete these instruments

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DSA Instruments with MDAQ Modules

Only your choice of MDAQ-SUB modules is required to complete these instruments

DEWE-3021-DSA-16 DEWE-5001-DSA-32 DEWE-2601-DSA-x

Dynamic analog input channels 16

4 positions for MDAQ-SUB-x 32 modules

DEWE-2601-DSA-32: 32 ch 4 pos. for MDAQ-SUB-x modules

DEWE-2601-DSA-48: 48 ch 6 pos. for MDAQ-SUB-x modules

Internal quasi-static temperature inputs - - Up to 4 MPAD-TH8-x (=32 ch)

Resolution 24 bit

adds 8 synchronous counter / encoder or 32

digital inputs, TTL level   

DEWE-2601-DSA-48: not in combination with MPAD UP-CNT8-DIFF

  

DEWE-2601-DSA-48: not in combination with MPAD

up to 70 fps at 640 x 480 pixel up to 200 fps at 640 x 120 pixel

  

(16 ch. / 10 kS/s/ch. / 24 bit) 17 days 17 days 10 days

Power supply

Standard 95 to 260 V_AC 95 to 260 V_AC

incl. external AC power supply optional external DC power supply Dimensions

(14.8 x 6.6 x 11.2 in.) 460 x 351 x 192 mm

(18.1 x 13.8 x 7.7 in.) 417 x 246 x 303 mm (16.4 x 9.6 x 11.9 in.)

Weight Typ. 8 kg (17.6 lb.) Typ. 17 kg (37.4 lb.) Typ. 14 kg (31 lb.)

1) Please find current specifications in the latest price list

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www.dewetron.com/ca 21

Components Signal Conditioning For Your Computer Instruments Standard Models

Combustion Analyzer

Combustion Analyzer Instruments

DEWE-xxx-CA ... Multi measurements and flexibility

DEWETRON Combustion Analyzer systems are used for engine research, development and optimization as well as for component development and testing, such as ignition systems, exhaust systems and valve control gear.

There are several standard models in a variety of form fac- tors. The portable versions are really great for mobile testing of all types of combustion engines, such as car, truck, ship, motorcycle, power-saw…

All systems sample each channel with up to 1 MS/s and at 16 bit resolution for precise results. A wide charge input range from 100 to 1.000.000 pC with additional features like offset and customized range is available to connect any pressure sensor. Virtually any angle sensor can directly be connected to these instruments, no matter if there is an encoder on a test rig or if the vehicles gearwheel with missing teeth must be used (like 60-2, 36-1 … free programmable).

CAN, video, Ethernet and the integration within a test rig are supported, too.

The DEWETRON CA instruments support angle and time based measurements and use highly improved algorithms for online mathematics and statistics – calculating heat release and further thermodynamic parameters. The easy to use software ensures short learning time and offers user definable displays for convenient online view of data. Offline calculation and the export to several file formats are included.

DEWETRON CA instruments are the optimal fit in engine research, development and optimization because of its powerful analysis capabilities for many engine parameters and characteristics and the capability to measure syn- chronous additional signals beyond engine combustion. Easy expansion is possible for e.g. combined testing of hybrid powertrains with electrical power analysis functions, sound and vibration, rotational and torsional vibration, drivability with GPS and camera and more. DEWETRON CA instruments are flexible and powerful enough to perform multiple measurements at once saving valuable test time and cost.

Key Features

ALL-IN-ONE combustion analyzer and mixed signal data acquisition system

Crank angle and time based sampling Direct pressure and angle sensor connection XCP interface for acquiring ECU data

Portable/in-vehicle and test bed models Battery powered, compact

Connectivity to AVL PUMA, KS TORNADO, ETAS INCA …

Cold start testing, knock detection Easy to use, short learning time

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DEWE-2600-CA2-PROF DEWE-5000-CA2-PROF DEWE-800-CA2-PROF DEWE-211-CA2-PROF

Dynamic analog input channels 8

16 slots for DAQP modules 8

two Charge and six ±10 V inputs

Internal quasi-static temperature inputs Up to 4 MPAD-TH8-x (=32 ch) - - -

A/D conversion

Sampling rate 1 MS/s per channel 1 MS/s per channel

Options CA-ADD-8CH

Upgrade from 8 to 16 input channels, 1MS/s each    -

CA-16CH-500KS

Changes the DEWE-xxxx-CA-PROF to 16 channels, 16 bit resolution and 500 kS/s per channel sampling rate

Up to 8.333 RPM at 0.1° resolution with crank angle encoder (= 500 kS/s sampling rate per channel)

   -

adds 8 synchronous counter / encoder or 32 digital inputs, TTL level

not in combination with MPAD internal 

static temperature inputs

external connector box 

ORION-CB-CNT8  

external connector box ORION-CB-CNT8 UP-CNT8-DIFF

not in combination with MPAD internal 

static temperature inputs

external connector box 

ORION-CB-CNT8  

external connector box ORION-CB-CNT8 CAN bus option

UP-CAN-2

optional 2 high-speed CAN bus interfaces    

adds synchronized video picture acquisition of up to 200 FPS (frames per second) up to 70 fps at 640 x 480 pixel

up to 200 fps at 640 x 120 pixel

   

Technology Hard disk Hard disk Hard disk Solid State Disk

Capacity 600 GB 1000 GB 1000 GB 32 GB

Max. gap free storing to disk Typ. 80 MB/s Typ. 70 MB/s Typ. 70 MB/s Typ. 40 MB/s

Typ. duration of recording (16 ch. / 10 kS/s/ch. / 16 bit) 20 days 35 days 35 days 1 day

Display 15“ TFT (1024 x 768) 17“ TFT (1280 x 1024) External 17“ monitor -

Processor Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz Intel^® Core™2 Duo 2 GHz

Power supply Standard

Battery powered, 3 battery slots²⁾, 3 batteries for ~2 hrs. operation incl.,

incl. external AC power supply optional external DC power supply

95 to 260 V_AC 95 to 260 V_AC 8 to 30 V_DC,

incl. external AC power supply (Optional battery pack for ~2 hrs.) Dimensions

(16.4 x 9.6 x 11.9 in.) 460 x 351 x 192 mm

(18.1 x 13.8 x 7.7 in.) 437 x 443 x 181 mm

(17.2 x 17.4 x 7.1 in.) 317 x 252 x 92 mm (12.4 x 9.9 x 3.6 in.)

Weight without batteries Typ. 14 kg (31 lb.) Typ. 17 kg (37.4 lb.) Typ. 12 kg (26.4 lb.) Typ. 5 kg (11 lb.)

Combustion Analyzer

CA Instruments

Only your choice of DAQP modules is required to complete these instruments