Presented by Helge Holm-Larsen, Haldor Topsoe A/S On behalf of
International DME Association
(www.aboutdme.org)
Nordisk Vejteknisk Forbund September 4, 2006
DME:
A New Clean Transportation Fuel
for the 21 st Century
International DME Association
• About DME
• General
• History of DME as a transportation fuel
• Current DME vehicle/engine developments
• Japan, China and Europe
• International and regional DME organizations
• Key messages
Outline
International DME Association
About DME
• Burns like natural gas
• Stores/transports like LPG
• Similar to methanol with respect to:
• Manufacturing technology• Costs
• Petrochemical feedstock
• Environmentally friendly with significant global consumer history as propellant
• Outstanding diesel fuel alternative
• Very large market potential as
synthetic LPG, diesel alternative
and fuel for power generation
Overview
International DME Association
DME – a simple molecule
Dimethyl-ether (DME)
Methane
Methanol
Water Propane
Butane
Hydrogen Carbon Oxygen
1.4 tons MeOH to 1 ton DME
International DME Association
Combustion & Fuel Injection Relevant Properties of DME and Diesel
DME Diesel
Chemical Structure
Liquid Density @ 40°C [kg/m
3] Lower Calorific Value [MJ/kg]
Cetane No.
Viscosity [Cst]
Boiling Point @ atm. Press. [°C]
CH
3-O-CH
3C
15H
28634 840
28.4 42.7
~65 40-50
<0.2 ~3
-25 180-370
Presented by D. W. Gill, AVL, at DME 2 Conference
International DME Association
Methanol and DME production
Syngas (CO+H2)
(DME)
Conventional Two Step Process
Natural Gas
Biomass Coal Petroleum Coke
Methanol
• Same chemistry, different engineering
• Methanol to DME conversion is very simple
• Similar Capex and Opex (lower than GTL-FT!)
• Co-production feasible
• Choice of technologies
DME
Methanol and DME
Direct or Combined Processes
International DME Association
DME: clean and green
• HEALTH:
• Approved as consumer product propellant
• No human hazard relative to toxicity or carcinogenicity within exposure limits
• SAFETY
• Flammable liquid like LPG
• Thermally stable
• No tendency to peroxide formation found
• Similar safety guidelines and codes as LPG
• ENVIRONMENT
• Low emission fuel (LPG, Power, Diesel)
• Does not deplete ozone
• Minimal impact on land/water due to volatility
Visit www.aboutdme.org Extensive HSE file
Photos Courtesy of Akzo Nobel and DuPont
International DME Association
DME as Diesel Alternative
• Performs in conventional diesel engines with modified fuel injection system
• High cetane
• Quiet combustion
• Clean-burning: substantially lower emissions than diesel
• Completely SOOTLESS (No smoke or particulates)
• 100% SOx reduction
• Challenges
• Poor compatibility with polymers: fluorine based polymers can be used
• Lower lubricity requires lubricating agent
• Lower viscosity can cause leakage
• Requires LPG-like distribution system
• Government regulations
“DME is our preferred long term fuel, and under evaluation.” Volvo Group (2005)
International DME Association
Emission Results with Dimethyl Ether, DME
California limits 1991
0.1 0.2 0.3
0.0 1 2 3 4 5 6
NOx + HC, g/bhp/h
Particulates, g/bhp/hParticulates, g/bhp/h
ULEV Limits
Typical 1994 diesels
SCTE Turbo, IC+EGR SCTE N.A. Navistar T 444E V8
Obtained Results with large Diesel
Engines
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International DME Association
International DME Association
Early History: to 2002 (So: McCandless, Dec. 2002)
International DME Association
International DME Association
International DME Association
International DME AssociationProf. HUANG
International DME Association
International DME Association
International DME Association
AFFORHD:
A Major Step Towards Energy Security and a Clean, Stable
Environment
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International DME Association
International DME Association
International DME Association
DME - Global Activities
Over the past several years, global recognition of DME’s potential manifested by the formation of four associations representing about 160 companies, technical institutes, universities and individuals
Korea DME Forum China DME Association
“www.aboutdme.org” for more information
Key Messages
International DME Association
Key Messages
General
• DME is a promising new , multi-source, multi-purpose fuel
• A significant global, cooperative DME effort has evolved - led by Asia.
• The first commercialization of DME is as a LPG blendstock in China
• The IDA welcome you to join
DME as a Transportation Fuel
• DME performs well in conventional diesel engines with modified fuel injection system
• High cetane, quiet combustion, clean burning.
• “DME is our preferred long term fuel…..” Volvo Group (2005)
• Significant market development programs are advancing; particularly in Europe, Japan and China
Dramatic progress has been made in the past 10 years in
understanding and advancing the DME business
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Back up Slides
International DME Association 100
96-114 96-132 127-129 109-143 109-143 135-155 154-174
0 50 100 150
Diesel DME LPG Gasoline LNG CNG Methanol Ethanol
Relative scale, CO2-equivalents Relative scale, CO2-equivalents
Carbondioxide, Methane and Nitrous oxide Carbondioxide, Methane and Nitrous oxide
Relative well to wheel Greenhouse
gas emission
International DME Association
Methanol and DME production
Syngas (CO+H2)
(DME)
Conventional Two Step Process
Natural Gas
Biomass Coal Petroleum Coke
Methanol
• Same chemistry, different engineering
• Methanol to DME conversion is very simple
• Similar Capex and Opex (lower than GTL-FT!)
• Co-production feasible
• Choice of technologies
DME
Methanol and DME
Direct or Combined Processes Ready technologies
International DME Association
Combined Methanol/DME
Processes Syngas
(CO+H2)
Dimethyl-ether (DME) Conventional Two Step Process
Natural Gas
Biomass Coal Petroleum Coke
Methanol
DME can be manufactured from multi-feedstocks similar to methanol production ...
• Today: Current suppliers for propellant market include Akzo Nobel, DuPont, and Mitsubishi Gas Chemcials.
• Tomorrow: Future mega-plant technology providers include Haldor Topsoe, Lurgi, Toyo Engineering, Mitsubishi Gas Chemicals and JFE Holdings.
DME: made from methanol; “Synthetic LPG”
International DME Association
Why DME now?
Multiple Markets
Ready technologies Multiple Sources
Green
Economic viability
International DME Association
DME as LPG blendstock
• DME/LPG blending work (BP, ENI)
• Completely miscible
• Below 20 %v DME, existing LPG infrastructure can be used
• THIS IS THE PRIMARY MARKET
• Existing/growing market
• High value market
• Relatively easy blending
• Challenges:
• Regulatory permits
• Validation of blending on large scale
International DME Association
DME for Power Generation
• 1995-2000: BP partnership with GE and EPDC(Japan);
Studies with Siemens Westinghouse (SW)
• Multiple, detailed combustor tests
• DME is excellent gas turbine fuel
• GE and SW provide commercial offerings of DME-fired E class and F class gas turbines
• GE and SW guarantee power output, heat rate and performance
• DME exhibit record efficiencies and low emissions
Picture Courtesy of GE
MHI Testing – Reported at 2004 DME 1 Conference
• Confirmation and verification of gas-fired and liquid-fired stable combustion aimed at low NOx.
• Following decisions by the customer who would
introduce the technology, performance verification is to be carried out based on the environmental standards, etc. in place at the installation locations.
International DME Association
DME as Chemical Feedstock
• JGC Corp. (Japan)
Olefins Production (DTO)
• Developed Proprietary Zeolite Catalyst
• High Conversion to Propylene
• Process being developed
Source: Nobuyasu Chikamatsu, DME 1, Paris, October 2004
• Shandong Jiutai Chemical Ind.(China)
Source: 2ndAsian DME Forum, Shanghai, September 2005
• Process studies reported
DTO MTO
DME Methanol
- H
2O
Olefins
Economics
International DME Association
DME produced in the Middle East and shipped to China as a diesel substitute can achieve excellent profitability
Dr. Larry Song, 2ndAsian DME Forum, Sept 05 0
2 4 6 8 10 12 14 16 18
COST OF DME OR DIESEL, $/MMBTU
Natural Gas / Methanol Other Variable Cost Fixed Cost
Depreciation 10% ROCE Transportation
Tariff
Chinese Diesel Fuel Market Price @ $40/BBL Crude
(Natural Gas Price = $1.00/MMBtu)
Conventional Direct
Chinese Diesel Fuel Market Price @ $70/BBL Crude
Latest DME Developments
International DME Association
DME in Japan
Japan DME Forum coordinates multiple programs ($200 million over 2002-2005) …..
•Utilization
•Production
•Codes & Standards
•Power generation systems
•Household/industry fuel
•Diesel related technologies
•Emission tests from diesel engine
•Marketing study
•Road test of DME vehicles
•Production technologies
•Ocean transportation
•Studies for standardization of DME fuel
Direct process (JFE) 100t/d demonstration plant
DME Commercial Projects - Studies
• Japan DME Ltd: 5,000 t/d, Western Australia, Middle East, Indonesia, Papua New Guinea
• DME International Inc, 2,500-4,000 t/d, Middle East/Indonesia/Australia
• Mitsui & Co, TEC: 7,000 t/d, Iran, Indonesia Numerous Fleet Tests
International DME Association
DME in China DME in China
“Now, energy is in short supply. DME can not only ensure energy security of our country, but also reduce environmental pollution.” Shandong Jiutai Chem. Ind.
Luthianhua Group Inc, Luzhou, Sichuan
•10,000 T/y – Commercial DME plant for fuel use - August 2003 start-up. Toyo Engineering methanol dehydration technology.
• 110,000 T/y – with 2005 start-up
Shandong Jiutai Chemical Industry, Linyl, Shandong
• 100,000 T/yr DME capacity. 50,000 customers using bottled DME.
• Established Jiutai Energy Mongolia Ltd. Planning 1 million T/yr.
International DME Association
DME in Iran
World’s First Large-Scale DME Plant
• Production capacity: 800,000 T/yr
• Owner: Zagros Petrochemical Co.
• Location: Bandar Assalouyeh/ Pars Special Economic/Energy Zone
• Licensor: NPC-RT and Haldor Topsoe AS
• Feed: ASTM Grade AA Methanol
• Technology: methanol dehydration, fixed-bed reactor
• Product purity (wt%) – above 99%
• Primary market: LPG substitute in Iran and Region
• Current Project Status:
•EPC company selected
•First production in 2008
International DME Association
A brief history of DME
160+ members Formation of IDA and JDF
2000/01
Iran DME project; DME 1 Conference; China DME projects 2ndAsian DME Conference
2004/5
Japan DME Ltd, DME International, India DME, Chinese ventures
Multiple commercial projects pursued 1996-now
TNO and 16 companies IEA DME Annex XIV and XX (workshops and studies)
1996-2001
AVL, BP, DTU, HTAS, Navistar BP press conference and first papers in Detroit
Feb. 1995
BP visit with NEDO, TEPCO, EPDC and others
DME multi-purpose fuel strategy Jan 1995
AVL, BP, DTU, HTAS, Navistar Diesel fuel demonstration
1992-95
Akzo Nobel First use as aerosol
1963
Companies Major Activity/Event
International DME Association
International DME Association
Other DME Activities Around the World *
• DME-Fueled Shuttle Bus
Demonstration, Penn State University,
•Moscow program: "Alternative fuels use in city’s motor transport for 2002-2004”..
•VNIIGAZ (GAZPROM Research Institute) developing technology to manufacture DME
* Only a partial list of the extensive global efforts
USA Russia
• Volvo 2ndgeneration heavy duty vehicle – 3 more in ‘06
•Volvo DME fleet tests in Växjö
Sweden Europe/USA
•A network, headed by the Petrobras Research Centre, was established in 2001 including one Research Institute and three University Laboratories.
Brazil
•AFFORHD. Alternative Fuel for Heavy Duty Engines
•Volvo, AVP/PTI, DTU, BP, TNO, Växjö
• 2002-2004, 4 million euro
Korea
Italy
•Snamprogetti Program : DME as LPG substitute, and LPG/DME interchangeability in diesel engines (with SwRI)
• KOGAS Demo Plant, 2004-9
• Conducting engine research
• KIER/SK/Inha Univ. Project: First prototype truck