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Manipulating industrial robots - Safety

Robots manipulateurs hdustriels - S&writ&

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Reference number IS0 10218:1992(E)

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Contents

1 Scope 1

2 Normative references 1

3 Definitions 3.1 General terms 3.2 Specific terms

4 General considerations 4.1 General

4.2 Safety analysis

2 2 3 5 General design requirements

5.1 Failure to safety 5.2 Electrical equipment 5.3 Power supply

5.4 Isolation of power sources

6 Design and construction of the robot 4

6.1 General 4

6.2 Ergonomic aspects 4

6.3 Mechanical aspects 4

6.4 Control aspects 4

6.5 Provisions for robots with arm-moving programming 5

6.6 Provisions for emergency movement 5

6.7 Power sources 5

6.8 Stored energy 5

6.9 Interference(s) 5

6.10 Facilities for selection of operating conditions 5

6.11 Requirements for documentation 5

7 7.1 7.2 7.3 7.4 7.5 7.6 7.7

Design and safeguarding of the robot system General

Design Safeguards

Awareness means

Safe working ‘procedures Reset of safeguards

Requirements for documentation i

0 IS0 1992

Foreword iV

Introduction V

All rights reserved. No part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

International Organization for Standardization Case Postale 56 l CH-1211 Gen&e 20 l Switzerland Printed in Switzerland

ii

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9 9.1 9.2 9.3

Installation, commissioning and functional testing General

Installation

Commissioning and functional testing

a a a a

10 Documentation 9

10.1 Robot documentation to be supplied by the robot manufacturer 10.2 Robot system documentation to be supplied by the robot system

manufacturer

9 9

11 Training 9

Annex A - Schematic diagram showing major elements of a robot

system 10

iii

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Foreword

IS0 (the International Organization for Standardization) is a worldwide federation of national standards bodies (IS0 member bodies). The work of preparing International Standards is normally carried out through IS0 technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, govern- mental and non-governmental, in liaison with ISO, also take part in the work. IS0 collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.

Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an Interna- tional Standard requires approval by at least 75 % of the member bodies casting a vote.

International Standard IS0 10218 was prepared by Technical Committee ISO/TC 184, Industrial automation systems and integration, Sub- Committee SC 2, Robots for manufacturing environment.

Annex A of this International Standard is for information only.

IV

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Introduction

This International Standard has been created in recognition of the particular hazards which exist in manufacturing automation systems incorporating manipulating industrial robots.

Hazards are well recognized but the sources of the hazards are frequently unique to a particular robot system. The number and types of hazards are directly related to the nature of the automation process and the complexity of the installation.

The risks associated with these hazards vary with the type of robot used and its application and the way in which it is installed, programmed, operated, and maintained.

In recognition of the variable nature of hazards with application of industrial robots, this International Standard provides guidance for the assurance of safety in design and construction of robots. Since safety in the application of industrial robots is influenced by the design and application of the particular robot system, a supplementary, though equally important, purpose is to provide guidelines for the safeguarding of personnel during installation, functional testing, programming, operation, maintenance, and repair of robots and robot systems.

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