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www.elsevier.com/locate/jmbbm Available online at www.sciencedirect.com

Research paper

The effect of composition on mechanical properties of brushite cements $

Johanna Engstrand n , Cecilia Persson, Ha˚kan Engqvist

Division of Applied Materials Science, Department of Engineering Sciences, Uppsala University, Sweden

a r t i c l e i n f o

Article history:

Received 3 May 2013 Received in revised form 20 August 2013

Accepted 25 August 2013

Available online 5 September 2013 Keywords:

Brushite

Calcium phosphate cement Compressive strength Porosity

X-ray diffraction Rietveld analysis

a b s t r a c t

Due to a fast setting reaction, good biological properties, and easily available starting materials, there has been extensive research within the field of brushite cements as bone replacing material. However, the fast setting of brushite cement gives them intrinsically low mechanical properties due to the poor crystal compaction during setting. To improve this, many additives such as citric acid, pyrophosphates, and glycolic acid have been added to the cement paste to retard the crystal growth. Furthermore, the incorporation of a filler material could improve the mechanical properties when used in the correct amounts.

In this study, the effect of the addition of the two retardants, disodium dihydrogen pyrophosphate and citric acid, together with the addition of β-TCP filler particles, on the mechanical properties of a brushite cement was investigated. The results showed that the addition of low amounts of a filler (up to 10%) can have large effects on the mechanical properties. Furthermore, the addition of citric acid to the liquid phase makes it possible to use lower liquid-to-powder ratios (L/P), which strongly affects the strength of the cements.

The maximal compressive strength (41.8 MPa) was found for a composition with a molar ratio of 45:55 between monocalcium phosphate monohydrate and beta-tricalcium phos- phate, an L/P of 0.25 ml/g and a citric acid concentration of 0.5 M in the liquid phase.

& 2013 Elsevier Ltd. Published by Elsevier Ltd. All rights reserved.

1. Introduction

Since their introduction some 30 years ago, calcium phosphate cements (CPC) have gained a lot of interest as bone replacement material. However, due to their poor mechanical properties in comparison to the traditionally used acrylic bone cements, most CPCs are used as bone void fillers in orthopedic ( Larsson, 2010) or craniofacial applications (Lee et al., 2010; Wolff et al., 2004) where the experienced stresses are limited, or together with external fixations. The main advantage of these cements over the stronger

and tougher poly(methyl methacrylate) (PMMA) cements are their chemical resemblance to bone, which makes them highly bio- compatible and degradable. PMMA cements may contain toxic residual monomers, they develop heat during curing, and may release non-degradable particles during wear of the cement. This has in later years lead to many available CPC products on the market (Bohner, 2010); however, in order to reduce the use of PMMA, the mechanical properties of CPC need to be improved.

There are mainly two types of CPCs, basic and acidic, with basic cements having precipitated hydroxyapatite (PHA) as

1751-6161/$ - see front matter & 2013 Elsevier Ltd. Published by Elsevier Ltd. All rights reserved.

http://dx.doi.org/10.1016/j.jmbbm.2013.08.024

$

This is an open-access article distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.

n

Correspondence to: Ångströmlab, Lägerhyddsvägen 1, Box 534, 751 21 Uppsala, Sweden. Tel.: þ46 18 471 79 46; fax: þ46 18 471 35 72.

E-mail address: johanna.engstrand@angstrom.uu.se (J. Engstrand).

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the end product and being the most investigated type of cement up until now (Bohner, 2001). Acidic cements have brushite as the product after reaction and have been known since 1989 when Mirtchi et. al. first published a CPC formula- tion with beta-tricalcium phosphate ( β-TCP) and monocal- cium phosphate monohydrate (MCPM) as starting powders (Mirtchi et al., 1989b). Advantages with this type of cements over the already existing PHA cements (Brown and Chow, 1983; Legeros et al., 1982) are their fast setting, albeit some- times too fast, and the fact that the starting materials are all composed of phases that are easily available and stable at room temperature. Since the original cement had very low mechanical properties (tensile strengths lower than 1 MPa) (Mirtchi et al., 1989b), a lot of research has been carried out towards enhancing the strength. Additives, which retard the crystal growth and hence permit a better crystal compaction, the formation of a material with higher mechanical strength, have been extensively studied. For instance, citric acid (Giocondi et al., 2010; Mariño et al., 2007), different pyropho- sphates (Bohner et al., 1996; Marshall and Nancolla, 1969), and glycolic acid (Mariño et al., 2007), have all been suggested to interact with the surface of the growing brushite seed and prevent crystal growth. Furthermore, studies have shown that the combination of more than one growth inhibitor, which act on different crystallization mechanisms or crystal- lization planes, could further increase the mechanical proper- ties of the cements (Bohner et al., 2000; Giocondi et al., 2010; Mirtchi et al., 1989a). Another approach to improve the mechanical properties is by optimizing the particle size of the starting powders. Since different calcium phosphates have different solubility in water it is important that the particle size ratio between the two constituents is optimal (Kokubo, 2008). The most soluble component, i.e. MCPM, should have slightly larger particles than the less soluble component, i.e. β-TCP; to facilitate a similar dissolution rate between the two powders and thus promote a complete setting. Since the β-TCP particles need to be small to dissolve at a reasonable rate (normally around 10 –20 mm), it is more suitable to alter the particle sizes of the larger MCPM, which would lead to larger differences in the mechanical properties.

This has been shown by Hofmann et al. (2009), who improved the compressive strength (CS) of a brushite cement with appro- ximately 15 MPa, to 52 MPa, by sieving the MCPM to achieve a good size distribution between the two powders (MCPM particles of sizes 6 times the size of β-TCP and below).

Altering the MCPM to β-TCP ratio could further change the mechanical properties after setting (Barralet et al., 2004;

Bohner et al., 1997). A slight excess of β-TCP was in one case seen to improve the mechanical properties compared to an equimolar ratio of MCPM and β-TCP ( Bohner et al., 1997), and in one case result in lowering of the strength (Barralet et al., 2004). However, an excess of MCPM gave lower strengths under the same conditions (Bohner et al., 1997). Furthermore, a large excess of β-TCP was seen to result in quite poor mechanical properties (Bohner et al., 1997).

To the authors' knowledge the combined effect of varying these parameters has not yet been studied. The purpose of this study was therefore to investigate the effect on the mechanical properties when four different factors were simultaneously altered, (1) the liquid-to-powder (L/P) ratio, (2) the MCPM-to- β-

TCP ratio, (3) the relative concentrations of sodium pyropho- sphate (SPP) and citric acid, and (4) the MCPM particle size by using MCPM from two different suppliers, containing different particle sizes. The ranges for the different factors were chosen based on the results from the previously published studies mentioned above. First, the L/P should be as low as possible, but still high enough to achieve a paste. Second, the MCPM content should be below 50 mol%, but not too low, as low amounts was found to give a reduction in strength (Bohner et al., 1997). And third, concerning the liquid phase of the cement, citric acid concentrations of both 0.5 and 0.8 M have previously showed good mechanical properties (Barralet et al., 2004), whilst higher concentrations might result in poor wet strengths (Mariño et al., 2007). Compression testing was chosen as the method to measure the strength since it is the most commonly used method for both acidic (Hofmann et al., 2009; Tamimi et al., 2008) and basic (Barralet et al., 2003b; Gbureck et al., 2005;

Montufar et al., 2013) CPCs, facilitating comparisons with previ- ous studies. Both CS and porosity were investigated for all com- positions; furthermore, X-ray diffraction and Rietveld analysis were used for phase identi fication in some of the compositions.

2. Materials and methods 2.1. Cement preparation

The powders used were β-tricalcium phosphate (β-TCP, 496%, Sigma-Aldrich, Germany), two different monocalcium phos- phate monohydrate (MCPM, 497%, Alfa Aesar, Germany and 498%, Scharlau, Spain), and sodium pyrophosphate (SPP, 499%, Sigma-Aldrich, Germany). The average particle size of the β-TCP was 13.6 (70.10) mm, as measured by dynamic light scattering. The MCPM particle sizes were measured by sieving the powder and weighing the fractions. The MCPM powder from Alfa Aesar had 90 wt% 4200 mm, while Scharlau had 90 wt% o200 mm. From here on, the MCPM powders will be denoted “MCPM L” (large) and “MCPM S” (small) for MCPM from Alfa Aesar and Scharlau, respectively.

First, SPP was added in 1 wt% to β-TCP and MCPM separately, and respective powder mixtures were blended thoroughly for 30 min using a TURBULA

s

T2F (Willy A.

Bachofen AG, Switzerland). Second, the MCPM and β-TCP,

containing SPP, were mixed thoroughly for 30 min in MCPM-

to- β-TCP ratios from 50:50 mol% to 30:70 mol%. The powder

was mixed with water or citric acid (0.5 M or 0.8 M) in liquid-

to-powder ratios (L/P) of 0.25 or 0.35 ml/g. These values were

chosen since the cements mixed with water needed a higher

L/P to be fully injectable through a syringe with an outlet

diameter of 1.90 mm compared to the powders mixed with

citric acid. The compositions prepared from each MCPM are

presented in Table 1. The paste was molded in rubber-molds

with dimensions of ∅ 6  height 13 mm. The samples were

then immersed in 40 mL of phosphate buffered saline (PBS,

0.01 M phosphate buffer, 0.0027 M potassium chloride and

0.137 M sodium chloride, pH 7.4, Sigma-Aldrich, Germany) at

37 1C for 24 h after which they were removed from

the molds.

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2.2. Mechanical testing

The hardened samples were carefully polished using a 800 grit SiC sandpaper to make the sides flat and parallel and achieve a height of 12 mm according to ASTM F451 standard (ASTM, 2008). The CS was measured using a universal materials testing machine (Shimadzu AGS-X, Japan) at a cross-head speed of 1 mm/min. Thin plastic films were placed between the sample and the cross-heads to avoid potential end effects from polishing. At least eight samples were tested for each composition.

2.3. Porosity

Wet samples were weighed and the apparent volume was measured by the Archimedes principle. To achieve completely dry samples and to avoid high temperature phase transforma- tions, the samples were subsequently dried in vacuum at room temperature (21 1C) for 24 h. The weights of the dry samples were measured and the porosity was calculated according to Eq. (1), where V

w

is the volume of the evaporated water, and V

a

is the apparent volume of the samples.

Φð%Þ ¼ V

W

V

a

 

100 ð1Þ

2.4. Statistical evaluation

IBM SPSS Statistics was used to perform a general linear model (GLM) analysis on CS and porosity evaluating the three factors MCPM content, citric acid concentration and L/P ratio.

A signi ficance level of 0.05 was used.

2.5. Microstructure

The microstructure of polished cross-sections was analyzed using scanning electron microscopy (SEM, LEO 1550, Zeiss, Germany). The samples were polished using 1 mm diamond particles, and dried in vacuum for 24 h before analysis to ensure completely dry samples. A thin gold/palladium coat- ing was sputtered onto the surface to avoid charging during analysis.

2.6. X-ray diffraction

All compositions containing 40 mol% MCPM, and the compo- sitions containing 30 and 50 mol% MCPM S, were analyzed with X-ray diffraction (XRD). The dried powders were thor- oughly ground until a fine powder was achieved. The analysis was performed using a D8 Advanced (Bruker, USA) in a theta- theta setup with Cu-k

α

irradiation and nickel filter. Diffraction angles (2 θ) 5–601 were analyzed in steps of 0.0341 with 0.75 s per step and a rotation speed of 80 rpm. Rietveld refinement with BGMN software (BGMN, Germany) was used to calculate the phase compositions. The structures used for the re fine- ment were: monetite from PDF #04-009-3755 (Dickens et al., 1972), brushite from PDF #04-013-3344 (Curry and Jones, 1971), β-TCP from PDF #04-008-8714 ( Dickens et al., 1974), and β-calcium pyrophosphate (β-CPP) from PDF #04-009-3876 (Boudin et al., 1993).

3. Results

3.1. Mechanical properties

The CS results showed that the MCPM S in general gives stronger cements than MCPM L (see Fig. 1). The results also showed that a lower L/P results in stronger cements (see Table 2). There was a slight increase in CS with MCPM content for cements prepared from MCPM S, with a plateau for 40 –50 mol% MCPM, except for compositions 6–10 (i.e., for L/P¼0.25 ml/g and 0.5 M citric acid) where a significant peak at 45 mol% MCPM was seen (see Table 2). A similar trend was also seen for compositions 1 –5 (i.e., for L/P¼0.35 ml/g and water-mixed), however, not as pronounced. The highest CS measured was 49.4 MPa for one sample with composition 9 (i.e., for L/P ¼0.25 ml/g, 0.5 M citrid acid and 45 mol% MCPM) and the average CS for this group was 41.8 ( 74.5) MPa. Based on the GLM analysis (see Table 2) the predicted CS for this group was 38 MPa. For MCPM L, 30 mol% MCPM was found to give signi ficantly lower CS than the other compositions.

Furthermore, a lower L/P ratio increased the CS and so did 45 mol% MCPM when water-mixed or for the lower L/P (see Table 2). The results indicate that cements prepared with water (for both MCPM sizes) or the low concentration of citric acid (for MCPM S only) were stronger than cements prepared with the high concentration of citric acid, when combined with SPP. Since MCPM S combined with the low L/P of 0.25 ml/

g, and water-mixed cements could not be produced at the low L/P of 0.25 ml/g, an addition of 0.5 M citric acid gave the best overall results (see Table 2). The best results for MCPM L calculated from GLM analysis, would be for compositions Table 1 – Compositions prepared from each MCPM.

Group MCPM content (mol%)

Citric acid (M) L/P (ml/g)

1 30 0 0.35

2 35 0 0.35

3 40 0 0.35

4 45 0 0.35

5 50 0 0.35

6 30 0.5 0.25

7 35 0.5 0.25

8 40 0.5 0.25

9 45 0.5 0.25

10 50 0.5 0.25

11 30 0.5 0.35

12 35 0.5 0.35

13 40 0.5 0.35

14 45 0.5 0.35

15 50 0.5 0.35

16 30 0.8 0.25

17 35 0.8 0.25

18 40 0.8 0.25

19 45 0.8 0.25

20 50 0.8 0.25

21 30 0.8 0.35

22 35 0.8 0.35

23 40 0.8 0.35

24 45 0.8 0.35

25 50 0.8 0.35

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9 and 19 (i.e., for compositions with 45 mol% MCPM and the low L/P of 0.25 ml/g, independent on citric acid concentration) which would give CS of around 20 MPa (if it were possible to prepare water-mixed cements at this L/P, the predicted

strength is approximately 4 MPa higher). The measured values for these groups were 21 MPa and 18 MPa, for 0.5 M and 0.8 M citric acid, respectively.

3.2. Porosity

The porosity measurements showed that lower L/P resulted in a lower porosity (see Table 3). Furthermore, samples prepared from MCPM S showed in general a higher porosity than samples prepared from MCPM L (see Fig. 2). All compo- sitions made from MCPM L showed a minimum at 45 mol%

MCPM, while this trend was not seen for MCPM S except for groups 6 –10 (i.e., L/P¼0.25 ml/g and 0.5 M citric acid) (see Table 3). In contrast, at the highest concentration of citric acid, a minimum in porosity was seen for 40 mol% MCPM for MCPM S (see Table 3). From GLM calculations it was seen that a minimum in porosity could be found for composition 9 (i.e., 45 mol% MCPM, L/P ¼0.25 ml/g, and 0.5 M citric acid) for both MCPM L and MCPM S. The predicted porosity was approxi- mately 16% and 21%, for MCPM L and MCPM S, respectively, while the measured porosity for the same compositions was 18% and 23%.

3.3. Microstructure

The microstructure was highly affected by the MCPM used, the amount of citric acid added and the liquid to powder ratio, as can be seen in Figs. 3 and 4. However, samples made from the same MCPM, with the same amount of citric acid and the same L/P, but with different MCPM-to- β-TCP ratios showed quite similar structure, hence only 45 mol% MCPM is shown. It was quite clear that pores in cements containing MCPM L were more elongated and larger compared to the smaller and spherical pores seen in MCPM S. Samples made with an L/P of 0.25 seemed to have more large pores compared with the samples made with an L/P of 0.35, except for the sample made from MCPM L with 0 M citric acid and an L/P of 0.35 ml/g that seemed to have several large pores.

0 5 10 15 20 25 30 35 40 45

30 35 40 45 50

Compressive strength (MPa)

MCPM content (mol%)

0.5 M 0.8 M 0 M 0.5 M 0.8 M L/P = 0.25

L/P = 0.35

0 5 10 15 20 25 30 35 40 45

30 35 40 45 50

Compressive strength (MPa)

MCPM content (mol%)

0.5 M 0.8 M 0 M 0.5 M 0.8 M L/P = 0.35 L/P = 0.25

Fig. 1 – Compressive strength of cements prepared from (a) MCPM L, and (b) MCPM S. Red bars indicate an L/P of 0.25 ml/g and blue bars indicate an L/P of 0.35 ml/g. The result presented is the average of between eight and sixteen measurements per composition. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

Table 2 – Results from the GLM analysis of CS. Only significant factors and interactions are shown (pr0.05). Group 25 (i.e., 50 mol% MCPM, L/P ¼0.35, and 0.8 M citric acid) corresponds to the intercept.

MCPM Parameter Coefficient (MPa) Sign (p)

Large Intercept 9.8 o0.001

MCPM content¼30 mol% 5.9 o0.001

L/P¼0.25 ml/g 5.9 o0.001

MCPM content¼45 mol%, Citric acid¼0 M 4.0 0.01

MCPM content¼45 mol%, L/P¼0.25 ml/g 3.9 0.01

Small Intercept 15.7 o0.001

MCPM content¼30 mol% 8.7 o0.001

MCPM content¼35 mol% 7.0 o0.001

Citric acid¼0 M 5.4 o0.001

Citric acid¼0.5 M 4.0 0.01

L/P¼0.25 ml/g 7.6 o0.001

MCPM content¼45 mol%, Citric acid¼0 M 5.5 0.02

MCPM content¼45 mol%, Citric acid¼0.5 M, L/P¼0.25 ml/g 10.9 o0.001

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3.4. X-ray diffraction

The XRD and Rietveld analysis showed that the β-TCP content after setting was close to the expected excess; except for the 1:1 M ratio, which showed up to 13 wt% unreacted β-TCP (see Fig. 5). The results also showed that compositions with a higher L/P contain less β-TCP; there was also more β-TCP in the samples made with MCPM S compared to MCPM L. Only trace amounts of monetite was found in compositions made from MCPM L; however, for MCPM S there was a clear trend towards monetite formation at the highest citric acid concentration. The β-CPP detected was a contamination in the β-TCP powder that stays unreacted during the entire cement setting.

4. Discussion

Previous studies have shown that a slight excess of β-TCP can both increase (Bohner et al., 1997) or decrease the strength (Barralet et al., 2004) of brushite cements; however, it should be noted that in both previous studies, cements prepared without the addition of SPP were tested. Results presented herein indicate that a slight excess of β-TCP results in increased cement strength, which can likely be explained by the smaller amounts of unreacted β-TCP (see Fig. 5) that have a positive effect on the mechanical strength. As the small β-TCP particles are very hard, they can function as reinforcing fillers by hindering propagating cracks. These particles could furthermore function as nucleation sites for

grain growth, similar to what is seen for hydroxyapatite cements (Ginebra et al., 2004), and assist in achieving a more complete reaction. This, in turn, could result in a better packing of powder/cement phase, and result in a lowering of the porosity of the material, which was also seen for both MCPM L and MCPM S. However, high amounts of excess β-TCP can have a negative effect on the mechanical properties since the porosity around and between the unreacted grains could be prominent, which was also seen in the porosities measured. Furthermore, there might not be enough reacted phase between the grains to bind the cement together after hardening.

Interestingly, the addition of citric acid did not increase the CS, which previously has been reported for acidic cements (Hofmann et al., 2009); however, this has only been seen for cements prepared without SPP. Although citric acid does not increase the strength of these cements, its addition decreases the pH of the liquid phase, which in turn increases the MCPM solubility and in turn also the β-TCP solubility. The increased solubility of the starting powders makes it possible to use a lower L/P for the pastes with citric acid in the liquid phase, which previously has proven successful for achieving a strong material (Barralet et al., 2004).

Previous studies have shown that there is an inverse logarithmic relationship between CS and the porosity of a cementous material (Barralet et al., 2003; Hofmann et al., 2009; Kendall et al., 1983). Similar trends, although not as pronounced, were seen for the materials investigated herein (see Fig. 6); however, only within each group of MCPM. The Table 3 – Results from the GLM analysis of porosity. Only significant factors and interactions are shown (pr0.05). Group 25 (i.e., 50 mol% MCPM, L/P ¼0.35, and 0.8 M citric acid) corresponds to the intercept.

MCPM Parameter Coefficient (%) Sign (p)

Large Intercept 29% o0.001

MCPM content¼30 mol% 6% o0.001

MCPM content¼35 mol% 4% o0.001

MCPM content¼40 mol% 6% o0.001

MCPM content¼45 mol% 3% o0.001

L/P¼0.25 ml/g 6% o0.001

MCPM content¼40 mol%, Citric acid¼0 M 5% o0.001

MCPM content¼40 mol%, Citric acid¼0.5 M 6% o0.001

MCPM content¼40 mol%, L/P¼0.25 7% o0.001

MCPM content¼40 mol%, Citric acid¼0.5 M, L/P¼0.25 3% 0.05

MCPM content¼45 mol%, Citric acid¼0.5 M, L/P¼0.25 4% 0.02

Small Intercept 35% o0.001

MCPM content¼30 mol% 3% o0.001

MCPM content¼40 mol% 3% o0.001

Citric acid¼0 M 4% o0.001

Citric acid¼0.5 M 2% o0.001

L/P¼0.25 ml/g 7% o0.001

MCPM content¼30 mol%, Citric acid¼0 M 3% o0.001

MCPM content¼35 mol%, Citric acid¼0 M 5% o0.001

MCPM content¼35 mol%, Citric acid¼0.5 M 2% o0.001

MCPM content¼40 mol%, Citric acid¼0 M 7% o0.001

MCPM content¼40 mol%, Citric acid¼0.5 M 3% o0.001

MCPM content¼45 mol%, Citric acid¼0 M 2% 0.02

MCPM content¼45 mol%, Citric acid¼0.5 M 2% 0.01

MCPM content¼35 mol%,Citric acid¼0.5 M, L/P¼0.25 ml/g 3% o0.001

MCPM content¼40 mol%, Citric acid¼0.5 M, L/P¼0.25 ml/g 3% 0.02

MCPM content¼45 mol%, Citric acid¼0.5 M, L/P¼0.25 ml/g 7% o0.001

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high strength, but also the high porosity, of cements prepared from MCPM S, compared with the cements made from MCPM L, strongly deviates from this relationship, indicating that there are other factors than the total porosity, such as pore size and shape, together with the strengthening factor related

to previously discussed β-TCP filler particles, that exert a strong in fluence on the strength of these materials. It is seen in the SEM micrographs (see Figs. 3 and 4) that the pores in cements made from MCPM S are much smaller and more spherical compared with the larger and more elongated pores

0 5 10 15 20 25 30 35 40

30 35 40 45 50

Porosity (%)

MCPM content (mol%)

0.5 M 0.8 M 0 M 0.5 M 0.8 M L/P = 0.35 L/P = 0.25

0 5 10 15 20 25 30 35 40

30 35 40 45 50

Porosity (%)

MCPM content (mol%)

0.5 M 0.8 M 0 M 0.5 M 0.8 M L/P = 0.25

L/P = 0.35

Fig. 2 – Porosity of cements prepared from (a) MCPM L, and (b) MCPM S. Red bars indicate an L/P of 0.25 ml/g and blue bars indicate an L/P of 0.35 ml/g. The result is the average of six measurements. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

Fig. 3 – SEM images of the microstructure of cements containing 45 mol% MCPM L. (A) 0.5 M citric acid, L/P¼0.25 ml/g, (B) 0.8 M

citric acid, L/P ¼0.25 ml/g, (C) 0 M citric acid, L/P¼0.35 ml/g, (D) 0.5 M citric acid, L/P¼0.35 ml/g, and (E) 0.8 M citric acid,

L/P¼0.35 ml/g.

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seen in cements made from MCPM L. It can be suggested that the macropores in MCPM S are mostly a result of entrapped air during mixing, hence the higher total porosity, while the macropores in cements containing MPCM L is a result of the dissolution of the large MCPM particles during setting, hence the lower total porosity. It can also be noted that the cements prepared from MCPM L always had a lower viscosity com- pared with the same composition containing MCPM S, hence the higher probability of entrapping air within these cements.

SEM images and porosity measurements give quite oppos- ing pictures regarding the porosity of the materials studied.

The SEM images suggest that the lower L/P of 0.25 ml/g gave a higher porosity than the cements made with an L/P of 0.35 ml/g since many large pores are seen for the lower L/P.

The porosity measurements, on the other hand, indicate that the lower L/P actually results in a lower porosity, which theoretically should be the case since most pores originates from excess water during mixing. However, the high viscosity of pastes prepared with less liquid phase could result in a higher fraction of air bubbles that are trapped within the paste during mixing. Independently of the reason for the large voids seen in the cements prepared with a low L/P it is highly likely that the cement surrounding the obvious voids is much denser for these compositions, compared with the

cements made with a higher L/P, since the total porosity in fact is lower for the lower L/P. This could explain the relatively high strength of the samples made from the lower L/P despite appearing more porous in the SEM micrographs.

The highest strength was seen for group 9 (i.e., 45 mol%

MCPM, L/P ¼0.25, and 0.5 M citric acid) made with MCPM S, with an average CS of 41.8 ( 74.5) MPa, which is somewhat lower than what has previously been achieved for acidic calcium phosphate cements (52 MPa) (Hofmann et al., 2009).

However, no sieving was necessary to achieve these high strengths. These values are high for acidic CPCs and well above the strength of cancellous bone (McCalden et al., 1997), but lower than the CS of cortical bone ( 4100 MPa ( Carter and Hayes, 1976)) as well as some of the strongest HA cements, which have documented strengths of up to around 80 MPa (Barralet et al., 2003; Gbureck et al., 2005).

The results presented herein also show that there are

more factors that affect the CS than only the L/P, and

indirectly the porosity. The CS is highly affected by the

powder ratio and the particle size distribution of MCPM, and

likely also β-TCP, although not investigated herein, which

must be taken into account when a new composition is under

evaluation. Each MCPM/ β-TCP combination needs to be care-

fully examined in order to find the optimal combination for

Fig. 4 – SEM images of the microstructure of cements containing 45 mol% MCPM S. (A) 0.5 M citric acid, L/P¼0.25 ml/g, (B) 0.8 M

citric acid, L/P¼0.25 ml/g, (C) 0 M citric acid, L/P¼0.35 ml/g, (D) 0.5 M citric acid, L/P¼0.35 ml/g, and (E) 0.8 M citric acid,

L/P ¼0.35 ml/g.

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the speci fic powders utilized. This study also shows that the mechanical properties of MCPM/ β-TCP cement are highly affected by small compositional alterations and changes in the compressive strength were achieved with quite small

means. These results can be used to guide and give indica- tions as to where further improvement of brushite cements can be made. There is still work to be done to achieve mechanical properties similar to those of the PMMA cements, i.e. CS 470 MPa ( ASTM, 2008; Lewis, 1997). However, some factors are yet to be examined in order to further improve the mechanical properties of these types of cements, such as fabrication methods and particle size distribution.

Furthermore, other properties need to be considered when designing these cements such, as but not limited to; setting time, cohesion, injectability, fatigue properties, hardness, elastic mod- ulus, and mechanical properties in tension and bending. The use of MCPM/ β-TCP cements is today limited to non-load bearing sites; however, the results presented herein indicate their possible future use in cancellous bone, depending on future advancements as well as the site-speci fic loading scenario.

5. Conclusions

Results presented within this study show that

0 mol%

20 mol%

40 mol%

60 mol%

80 mol%

100 mol%

0 M 0.5 M 0.8 M 0 M 0.5 M 0.8 M 0 M 0.5 M 0.8 M 0 M 0.5 M 0.8 M MCPM S

30 mol%

MCPM S 40 mol%

MCPM S 50 mol%

MCPM L 40 mol%

P h as e c on ten t

MCPM type and content

Brushite β-TCP β-CPP 0 mol%

20 mol%

40 mol%

60 mol%

80 mol%

100 mol%

0.5 M 0.8 M 0.5 M 0.8 M 0.5 M 0.8 M 0.5 M 0.8 M MCPM S

30 mol%

MCPM S 40 mol%

MCPM S 50 mol%

MCPM L 40 mol%

Ph as e c on te n t

MCPM type and content

Brushite β-TCP β-CPP

Fig. 5 – Composition of the cements after drying (a) L/P of 0.25 ml/g, and (b) L/P of 0.35 ml/g. Results presented are the average of tree measurements.

R

2

= 0.7508

R² = 0.6261

0 1 2 3 4

15 20 25 30 35 40

ln (C S )

Porosity (%) MCPM S MCPM L

Fig. 6 – Linear regression of the natural logarithm of the

compressive strength plotted against the porosity of the

samples.

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 Since unreacted β-TCP can work as reinforcing filler material, an optimal MCPM to β-TCP ratio is crucial for achieving a strong acidic calcium phosphate cement.

 The particle size distribution between MCPM and β-TCP highly in fluences the strength of the material, and small MCPM particle sizes seem to be advantageous over larger particle sizes.

 There are many factors in fluencing the strength of a cement, and each of them needs to be thoroughly evaluated for achieving optimal properties. In this particular case, the combination of an optimum MCPM content (45 wt%), a low liquid to powder ratio (0.25 ml/g), smaller MCPM particles (90 wt.% o200 mm) and the use of an optimal concentration of citric acid (0.5 M) in the liquid component, gave the highest compressive strength (41.8 MPa).

Acknowledgment

The authors are grateful for financial support from the FP7 NMP project Biodesign and the Swedish Research Council.

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Abbreviations: β-TCP, beta-tricalcium phosphate; CPC, calcium phosphate cement; CS, compressive strength; DTS, diametral tensile strength; MCPA, monocalcium phosphate anhydrous;