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SCAN-TO-KNIT A Platform for Personalised Smart Textiles Research and Development with a special focus on Prosthetics

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SCAN-TO-KNIT

A Platform for Personalised Smart Textiles Research and

Development with a special focus on Prosthetics

When a person becomes a limb amputee, he or she is faced with staggering life changes. Typically, a prosthetic device is provided and used for life. However, if the prosthesis is uncomfortable, the person is not going to wear it. Surveys from Europe indicate that overall satisfaction with prosthetic devices among amputees is ranging between 70-75% .

As no two amputees have the same residual limb, no two

prosthetic devices, including prosthetic textiles, should be the same. Mass produced prosthetic textiles does not produce

consistent quality and comfort.

Contact: Li Guo, Swedish School of Textiles, University of Borås, li.guo@hb.se

ACKNOWLEDGMENT

We would like to acknowledge The Swedish Knowledge foundation KK-stiftelsen for funding.

Objectives

A) Personalized prosthetic socks for improved socket-stump

interface comfort

B) Smart socks for recording Electromyographic signals

A geometrical model from the 3D scanning is generated, to

represent the outfit of the residual limb. Knitwear is produced based on the 3D model, providing maximum comfort to the individual user. The Scan-to-Knit platform is illustrated as below:

The objective of the Scan-to-Knit project is to investigate textile methods that contribute the missing links to develop personalized smart textile solutions for prosthetic limb users with a special

emphasis on a) improving user comfort, and b) enable myoelectric control by means of integrated textile electrodes .

SCAN TO KNIT

How can new textile production techniques be applied in prosthetics?

1. Stump volumetric data acquisition: The geometric

data is collected at clinical sites using e.g. Laser

scanning, 3D scanning, Magnetic Resonance Imaging (MRI) or Computer Tomography (CT).

2. Create a 3D geometric model of the residual limb:

The 3D model, indicated by a colour-coding system, is generated based on the measurement data and saved in “the cloud”. A mathematical description is developed based on the measurement data.

3. Mathematic transfer: convert the mathematical

description of the residual limb to the knitting pattern.

4. Prototyping: The knitting technicians at the textile

manufacturing site will inspect the knitting pattern, modify it if needed and conduct the production.

Background and Aim

In this project, textile electrodes have been made using seamless knitting techniques, which allows garment integration of a large number of electrodes for maximum signal acquisition performance. The size and positon of the electrodes can be easily tailored based on the 3D model to fit with the

residual limb, guaranteeing good electrical contact with the skin and minimal discomfort for the user. Preliminary testing has shown that the EMG signals can be successfully recorded using knitted textile electrodes integrated in tight trousers.

Li Guo

1

, Leif Sandsjö

1

& the SCAN TO KNIT project consortium

1-4

1

MedTech West/University of Borås, Borås, Sweden,

2

BOLA, Borås, Sweden,

3

Integrum, Mölndal, Sweden,

4

Lindhe Xtend, Halmstad, Sweden

Figure 1: a 3D geometrical model (Human Solution 3D body scanner) with parallel

measurement planes in every 2 cm (left), the automatic circumference measurement of each plane (top right) and the representative of a knitted pattern (STOLL knitting machine) based on the measurement data from the 3D model (bottom right).

Figure 2:Textile electrodes system made using seamless knitting technique.

The Scan-to-Knit platform enable the design and production of a functional textile interface between the amputated limb and the socket of the prosthetic device to improve wearability and comfort while facilitating the use of EMG signals for myoelectric control.

References

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