Studies of Transport in Some Oxides by Gas Phase Analysis
Qian DONG
Licentiate Thesis
Department of Materials Science and Engineering Division of Corrosion Science
Royal Institute of Technology, KTH Stockholm 2004
ISRN KTH/MSE-04/70-SE+CORR/AVH
ISBN 91-7283-923-6
Licentiatavhavhandling
Som med tillstånd av Kungliga Tekniska Högskolan i Sockholm framlägges till offentlig granskning av avläggande av teknisk licentiatexamen, fredagen den 17 december 2004, kl.13.00 i sal Q2, seminarierummet, Osquldas väg 4, KTH
Granskare är Tekn.Dr Rachel Pettersson, Institutet för Metallforskning, SE-11428
Stockholm
The effects of porous Pt on the oxidation of Cr at 800°C have been studied by Gas Phase Analysis (GPA), Secondary Ion Mass Spectrometry (SIMS) and X-ray Photoelectron Spectroscopy (XPS). In the oxide areas with Pt, a substantial oxide growth near the Cr substrate takes place by a pronounced inward oxygen transport. Oxide grown on areas without Pt, the SIMS counts of CrO ions depend on the distance from the area with Pt. The experimental observations are believed to be a consequence of a high dissociation efficiency of O
2on areas with Pt in combination with a high diffusivity of O on external and internal oxide surfaces on areas both with and without Pt.
An analysis of literature data of transport of hydrogen in vitreous silica indicates a contribution of atomic hydrogen to the overall hydrogen transport.
Transport of hydrogen through a 0.1 cm thick quartz wall was studied by applying 70-1200 mbar hydrogen at the high-pressure side at 550
oC. The steady state flux of permeated hydrogen was found to increase proportionally to the applied hydrogen pressure, while the steady state concentration of hydrogen did not increase proportionally to the applied hydrogen pressure.
An iterative fitting procedure of the experimental data revealed a concentration dependent diffusivity of hydrogen. The observation can be linked to a situation where the transport of atomic hydrogen is retarded in reversible traps. It is found that the fraction of retarded hydrogen decreases when the hydrogen concentration in the material increases.
A novel and relatively straightforward non-destructive method for evaluation of diffusivity, concentration and effective pore size is obtained by quantitative evaluation with a mass spectrometer of gas release from oxides during outgassing. The method is validated in measurements of diffusivity and solubility of He in quartz at 80°C and applied for characterization of Zr- and Fe-oxides.
Keywords:
Gas Phase Analysis (GPA), Secondary Ion Mass Spectrometry (SIMS),
chromium, platinum, quartz, porous oxides, hydrogen, oxidation,
dissociation, trapping, diffusion, outgassing, diffusivity
This thesis is a summary of the following papers:
I. Platinum-induced oxidation of chromium in O
2at 800°C G. Hultquist, E. Hörnlund, Q. Dong
Corr. Sci., 45(2003), 2697
II. Concentration-dependent hydrogen diffusion in quartz related to trapping
Q. Dong, G. Hultquist and J. Rundgren Submitted to J Appl. Phy.
III. A method for characterization of gas transport in porous oxides
C. Anghel, Q. Dong, J. Rundgren, G. Hultquist, I. Saeki and M. Limbäck Manuscript
Paper not included in the thesis:
IV. First-principles study of hydrogen diffusion in α-Al
2O
3and liquid alumina
A. B. Belonoshko, A. Rosengren, Q. Dong, G. Hultquist, C. Leygraf
Phys. Rev. B, 69(2004), 024302-1
1 Introduction………...………1
2 Experimental……….3
2.1 Gas Phase Analysis (GPA)………...…3
• Two-stage oxidation……...………..4
• Flux measurement………4
• Concentration measurement by outgassing………..5
2.2 Secondary Ion Mass Spectrometry (SIMS)………..………5
2.3 X-ray Photoelectron Spectroscopy (XPS)………6
2.4 Scanning Electron Microscopy (SEM)………...…………..7
2.5 Materials studied………...…………7
3 Summary of appended papers………...…………8
3.1 Platinum-induced oxidation of chromium in O
2at 800°C…..…….….8
3.2 Concentration-dependent hydrogen diffusion in quartz related to trapping.………....10
3.3 A method for characterization of gas transport in porous oxides…...14
4 Conclusions……….…19
5 Suggestions for future work……….…...20
6 Acknowledgments………...……21
7 References……….……..22
Supporting papers I-III
1 Introduction
Matter and charge transport properties of oxides are of profound importance for a number of oxide characteristics. These include oxide ability to resist degradation in chemically aggressive environments and ability, as oxide membranes, to separate chemical species. Depending on application and desired properties, the transport rates should be either high or low. In both cases it is of scientific as well as technological importance to understand the underlying chemical and physical principles and find means of influencing the transport properties.
Knowledge of conditions for the growth of adherent metal oxides with low densities of pores and other macroscopic faults is essential for optimal protection of high-temperature materials in services. When oxide growth takes place predominantly at the oxide-gas interface, for example on Cr, poor adherence of the scale is observed
1. In systems where oxides growth takes place predominantly at the substrate-oxide interface, cracks can often be found in the oxide scale. An effective way to repair an oxide containing pores, voids and cracks is to fill these with new “material”.
This material is comprised basically of metal and oxygen, which implies the need for transport of both oxygen (ions) and metal (ions) to these positions. To realize this, one needs to be able to vary the position of oxide growth in the metal-oxide system of interest.
The beneficial influence on the oxidation behaviour of high temperature
materials by the addition of Rare Earth Metals (REM) such as Y, Hf, Ce
and La is well known phenomenon
2-6. The reactive element effect
manifests itself giving a good resistance to spallation at high temperature
and during cooling down to room temperature
7-8. Several mechanisms
have been proposed to explain these REM effects
9-14. There are similar
positive effects by the addition of certain noble metals such as Pt
15.
However, the mechanisms behind the effects of all these additions are not
clearly identified and several possible mechanisms have been discussed
for a long time
16. It have been pointed out that these additions catalyze
the dissociation of oxygen molecules and this can be a key factor for the
mechanistic understanding of their effect on improving oxide scale adherence
17. In this thesis (Paper I) the influence of porous platinum on the oxidation of chromium at 800°C in O
2is addressed with the use of mainly gas phase analysis with the
18O-SIMS technique.
Hydrogen has been found to influence the oxide growth mechanism in oxidation of many metals at high temperatures. Hydrogen shows to increase the fraction of oxide growth at the oxide-gas interface during high-temperature oxidation of chromium and a number of alloys
17-18. Studies of the silica-hydrogen system show that several factors such as impurities, thermal history and the amount of trapped hydrogen in the bulk
19-21can influence the transport of hydrogen itself in quartz. Lee et al
22-23
investigated the diffusion of hydrogen in silica and observed two diffusion regimes, called “normal” and “abnormal diffusion”. The features were explained by hydrogen traps in the silica because of a relatively deep associated potential well. The consequence of trapping is a decrease in the rate of transport of hydrogen in metals, alloys and oxides, because there is a certain probability for hydrogen to jump into trap sites where the residence time is longer than in normal bulk/lattice diffusion sites. Therefore the trap sites essentially act as sinks for hydrogen, and obviously a comprehensive treatment is required for the quantitative analyses of traps. Later Shelby
24established that permeability and solubility vary little among different silica glasses. It is generally believed that hydrogen is trapped by forming OH-groups, and several mechanisms for the formation of OH are proposed. However, effects of trapping on the diffusivity in oxide systems can be further clarified, which is the aim of Paper II.
Evaluation of diffusion (diffusivity, concentration, permeability) of gas in oxides is of both fundamental and technical interest. Paper III presents a novel and relatively straightforward method to quantify diffusion and amount of gas present in oxide scales.
The overall aim of this thesis work has been to contribute to the knowledge of transport mechanisms of oxygen and hydrogen in oxides.
Especially, a possible fast transport of atomic/ionic oxygen and hydrogen,
relative to molecular oxygen and hydrogen, has been in focus.
2 Experimental
2.1 Gas Phase Analysis (GPA)
Figure 1 shows schematically the equipment used to study gas transport.
It consists of three main parts: a enclosed reaction chamber of approximately 70 cm
3, a Mass Spectrometer (MS) placed in an Ultra High Vacuum (UHV) chamber with an ion pump, and a gas handling system containing a rough pump. These three parts are joined with stainless steel coupling. A tube furnace that can be moved back and forth on a rail with rollers supplies temperatures in the range of 25-1000
oC.
Figure 1. Gas Phase Analysis (GPA) experimental setup
The GPA technique offers a versatile tool for studying many different processes. Reactions taking place on a sample are studied by analyzing the gas in the closed reaction chamber. The equipment is basically used in two different modes:
• Mode I: The mode is used to monitor the release of gaseous
components from samples. Gases released from a sample are
analyzed by the MS and evacuated by the ion-pump. By calibration
of MS signal and the ion pump rate
25, the gaseous components
released can be measured. A typical example of Mode I measurement is outgassing of hydrogen from metallic samples.
• Mode II: The reaction chamber is filled with gas from the gas handling system and the leak valve connected to the MS is either closed or slightly opened to probe the gas composition. The probing enables measurements of isotopic exchange due to different reactions. The consumption of gas due to probing is generally negligible in comparison with the gas consumption due to reaction with the sample. Typical measurement in Mode II is oxide formation, hydrogen uptake and calculation of dissociation rates.
In the attached papers, GPA is used for the following measurements and experiments.
• Two-stage oxidation
Two-stage oxidation is performed by two consecutive exposures of the sample and the oxygen isotope is changed. For example oxidation in
16,16
O
2followed by oxidation in
18,18O
2. By SIMS analysis of the oxide formed in the two-stage oxidation, information about growth processes is obtained. If the oxide grows by exclusive metal transport, the isotope used in the second stage of oxidation will be found at the oxide-gas interface. If the oxide grows by oxygen transport, the isotope used in the second stage of the oxidation can be found at the oxide-metal interface.
By using a mixture of
16,16O
2and
18,18O
2in the second stage, additional information about molecular dissociation rates and isotopic exchange rates with the oxide may be retrieved.
• Flux measurement
The experimental procedure for flux measurement is: the specimen is
held at a certain temperature sufficiently long to provide a constant and
low background for gas. At zero time, a known gas pressure (normally
less than 1000 mbar) is introduced into the outer volume. The flux of gas
through the specimen is continuously monitored by the mass
spectrometer. Steady-state flux of gas is judged when virtually no further increase of gas signal in the mass spectrometer can be seen.
• Concentration measurement by outgassing
The outgassing of hydrogen from the specimen is carried out in the following way. After steady state flux has been established, the influx gas is evacuated by a rough pump, and the specimen is heated by the furnace rapidly. The aim is that the concentration profile in the material created at steady state diffusion remains when the outgassing starts. A decay curve is obtained for the release of gas into the mass spectrometer system. The concentration of hydrogen can be obtained by integrating the flux during the decay process to yield the total amount of gas released from the specimen.
2.2 Secondary Ion Mass Spectrometry (SIMS)
SIMS is a mass-sensitive spectroscopic method that the surface of a sample placed in UHV is sputtered with an ion beam
26. Fragments in the form of both negative and positive secondary ions and neutral species are knocked off from the sample surface. As the name of the method indicates, the secondary ions are analyzed. The detection limit of SIMS is in the ppm range.
SIMS is widely used for analysis of trace elements in solid materials, especially semiconductors and thin films. The SIMS primary ion beam can be focused to less than 1µm in diameter. Controlling the location where the primary ion beam strikes the sample surface permits microanalysis, the measurement of the lateral distribution of elements on a microscopic scale can be done. Continuous analysis with a MS while sputtering produces information as a function of depth, called a depth profile. When the sputter rate is extremely slow, the analysis can be performed while consuming less than a tenth of an atomic monolayer.
This slow sputtering mode is called static SIMS to separate it from
dynamic SIMS used for depth profiles. In the work presented in this
thesis, only dynamic SIMS has been used. The SIMS technique is very
useful to analyze samples exposed to isotopes. The growth mode of an
oxide (metal or oxygen transport) can be determined by a two-stage oxidation followed by a depth profile in SIMS.
The main advantages of SIMS are the possibility to detect hydrogen, different isotopes and the low detection limit (in the ppm range). The main drawback is the difficulty to quantify SIMS data, due to the complexity of the ionization process.
The samples are coated with gold in vacuum before they are introduced into the SIMS apparatus, to avoid difficulties with charging of the sample. These measurements are performed at Chalmers University of Technology.
2.3 X-ray Photoelectron Spectroscopy (XPS)
XPS is one of the most widely used methods for surface analysis and the reason is that the interpretation is well established
27-28. The measured parameter is the kinetic energy of electrons ejected from the atoms upon X-ray radiation.
E
kin=hν-E
b-Φ (1) where E
kinis the kinetic energy of the electrons, hν is the energy of the X- ray radiation, E
bis the binding energy of the electrons to the atoms, and Φ is the work function of the spectrometer. Different elements have different electron binding energies and therefore element identification is possible by XPS. The binding energies also give information about the chemical state in which an element is.
One advantage with XPS compared to SIMS is that the composition of the surface (both concentration of the elements and their chemical state) can be determined. The disadvantage is that hydrogen is not directly detectable. Hydrogen bonded to other species will give a chemical shift in these species, but the interpretation of this shift is not straightforward.
The intensity of the signal from an oxide overlayer depends on the mean
free path of detected electrons and thickness of oxide. The probing depth
is 1-5 nm.
2.4 Scanning Electron Microscopy (SEM)
In scanning electron microscopy an electron beam is scanned over an area of the sample surface, and electrons emitted from the surface are collected and amplified to form a video signal.
FEG-SEM analysis was performed with a Leo 1530 Field Emission Scanning Electron Microscope equipped with a GEMINI field emission column.
2.5 Materials studied
The materials used in this study together with the methods used for the characterization of the samples are summarized in Table 1.
Table 1. Characterization of the samples used in this study Analysis methods Sample Paper Shape
GPA SIMS XPS SEM
Cr-Pt I Plate x x x x
Quartz II, III Tube x - - -
Oxide on Zircaloy-2 III Plate x - - x
Oxide on Fe III Plate x - - x
3 Summary of appended papers
The main results from Papers I, II and III are briefly described and discussed topic by topic.
3.1 Platinum-induced oxidation of chromium in O
2at 800°C(Paper I)
Oxidation of a Cr sample, of which approximately 1/3 has been covered by porous Pt, was studied in Paper I. A two-stage oxidation was performed in a closed reaction chamber at 800°C with near 20 mbar O
2: the first stage in oxygen with >99%
16O and the second stage in oxygen with 67%
18O. SIMS was used for depth profiling of the oxide formed at different positions from the Pt coated area. The sample with indicated analyzed positions in SIMS is shown in Figure 2.
Figure 2. Oxidized Cr sample with indicated area of porous Pt and analyzed positions in SIMS.
By examination of
52Cr
18O/
52Cr
16O and
18O/
16O ratios in SIMS signals at
the gas-oxide interface and oxide-metal interface, interesting results were
found as shown in Figure 3. At the gas-oxide interface, the two ratios
were found to correspond to the gas composition in the second stage of
oxidation (indicated by horizontal dash line) at all positions of the sample
surface, where oxide grows by metal transport from the substrate. At the
oxide-metal interface, the ratios are found to vary along the sample. The
ratios in the Pt area are high, which means that Pt promotes oxide growth near the substrate by oxygen transport through the oxide.
-4 -2 0 2 4 6
0 1 2 3
Ratio
Distance from Pt-interface, mm
52Cr18O/ 52Cr16O near substrate
18O/ 16O near substrate
52Cr18O/ 52Cr16O near gas interface
18O/ 16O
near gas interface
Figure 3. Ratios of
52Cr
18O/
52Cr
16O and
18O/
16O near the gas interface and near the substrate interface of oxides at different positions on the sample.
By integrating the count rate of
195Pt and
52Cr
18O over sputter time, counts of
195Pt and
52Cr
18O are shown versus distance from the Pt-area in Figure 4. A strong enhancement of the
52Cr
18O counts in the Pt-area is found.
Also some enhancement of the
52Cr
18O counts is observed adjacent to the Pt-area, but not at distances exceeding 4-5 mm.
-4 -2 0 2 4 6
0
5x106 1x107
195 Pt counts
0 5x108
1x109
mm-ranged influence of Pt
52 Cr18 O counts
Distance from Pt-interface, mm
195Pt
52Cr18O
Figure 4. Counts of
52Cr
18O and
195Pt at different positions on the sample.
The counts have been obtained by integration of count rate over sputter time until the count rate of
52Cr
18O has decreased to 1% of its maximum.
These observations strongly point out a fast surface diffusion of dissociated oxygen, O
n-, primarily in the external surface of the oxide, but also in the internal oxide surfaces including grain boundaries. This scenario can be explained by a “spill-over” of O
n-from the Pt-area, which acts as a generator for O
n-. The spill-over effect is indicated on rapid surface diffusion
29.
3.2 Concentration-dependent hydrogen diffusion in quartz related to trapping (Paper II)
The quartz specimen was a vitreous silica tube sealed at one end and enclosed in an outer quartz tube. Steady state flux was measured with applied hydrogen pressure of 70, 460, 840 and 1200 mbar at 550
oC. The mean concentration of hydrogen was obtained by integrating the amount of hydrogen released from the specimen after steady state flux was established.
The result is that the steady state flux of hydrogen through the quartz wall increases proportionally to the applied hydrogen pressure, as shown in Figure 5. Concurrently, the mean concentration of hydrogen in the material, C
m, increases with a declining gradient as seen in Figure 6.
0 200 400 600 800 1000 1200 1400
0,0 0,5 1,0 1,5 2,0 2,5
expt.
- - - - fitted line
Flux, pmol cm-2 s-1
Pressure of hydrogen, mbar
Figure 5. Steady state flux of hydrogen through quartz at 550
oC. The
fitted straight line indicates the proportionality with pressure.
0 200 400 600 800 1000 1200 1400 0,00
0,05 0,10 0,15 0,20 0,25
expt.
- - - - fitted line
Mean concentration, µmol cm-3
Pressure of hydrogen, mbar
Figure 6. Mean concentration of hydrogen in quartz at 550
oC obtained from outgassing after finished steady state permeation experiment. The
fitted line indicates a non-proportional dependence on pressure.
Based on experimentally obtained steady state flux and mean concentration of hydrogen with applied hydrogen pressure of 70, 460, 840 and 1200 mbar at 550
oC, the diffusivity was obtained by the following two ways.
• A computer routine fits the fluxes and mean-concentrations together agree with experimental value. The self-consistency was achieved with great accuracy after 15 turns.
• Analysis of steady state diffusion based on the assumptions of a constant diffusivity, D
cur, and of a triangular concentration distribution across the quartz wall, 2C
m(1-x/L), gives rise to the approximation D
cur=FL/(2C
m). This analysis is labeled “current” in Figure 7.
In Figure 7, the concentration dependent diffusivity is plotted together
with the current diffusivity as function of the mean hydrogen
concentration in the specimen. It is found that the concentration
dependent diffusivity is 30-40 % higher than the current one. This
difference is significant and the use of concentration dependent
diffusivity for describing the diffusion of hydrogen in quartz is necessary for obtaining the correct diffusivities from experimental data.
0,00 0,05 0,10 0,15 0,20 0,25
0,0 0,2 0,4 0,6 0,8
Diffusivity, x10-6 cm2 s-1
Mean concentration, µmol cm-3 current
iterated
Figure 7. The diffusivity of hydrogen in a quartz wall at 550
oC versus mean concentration of hydrogen.
Figure 8 illustrates the diffusivity D of He, Ne, Ar, oxygen, and hydrogen in vitreous silica at 550°C by using data obtained from Refs. 30 and 31.
For the hydrogen atom H, D value is extrapolated from the noble-gas line
(determined by the noble gases He, Ne and Ar) with a size half that of the
H
2-molecule
32. It is observed that the measured values of diffusivity of
hydrogen are higher than those expected from an H
2-molecule positioned
on the noble-gas line. These differences are labeled ∆D and can be
explained by a certain contribution from diffusion of H. Other
experiments strongly indicate a considerable contribution of H diffusion
to the overall hydrogen transport in vitreous silica
33.
1,0 1,5 2,0 2,5 3,0 3,5 4,0 10-7
10-5 10-3 10-1 101 103 105 107
∆D Hydrogen H
Diffusivity, x10-6 cm2 s-1
Oxygen Ar H2
Ne He
Molecular collision diameter, Å
Figure 8. Measured diffusivity D of He, Ne, Ar oxygen and hydrogen in vitreous silica at 550
oC from Ref. 30 versus molecular collision diameter from Ref. 31. Diffusivity of H
2and H according to solid line determined
by the noble gases and diameter of H=½ diameter of H
2(Ref.32).
The migration of hydrogen in quartz is described in terms of two migration modes for the H atom, one mode of free motion with D
Hand one mode of retarded motion with D
Hret. Considering the diffusion lengths associated to the modes of motion, the thickness of the quartz wall is L, and it is assumed that a fraction x (0<x<1) of L carries free motion and a fraction 1-x carries retarded motion. Figure 9 is plotted by using equation D
eff= D
Hret(1-x)
-2for three assumptions about D
Hret. The high curve corresponds to pure H
2diffusivity =3x10
H2
D
-8cm
2s
-1. The diffusivities
measured at 70 and 1200 mbar H
2pressure (the mean concentration are
0.034 and 0.21 µmol cm
-3, respectively) are indicated with horizontal
solid lines. The intersections of these lines with the high D
effcurve define
fractions 0.65<x<0.75 that are consistent with our experiment.
0,0 0,2 0,4 0,6 0,8 1,0 10-10
10-8 10-6 10-4 10-2
DHret:
Deff at 70 mbar H2 Deff at 1200 mbar H2 3x10-8
5x10-2
3x10-9 3x10-10
DH=
D eff, cm2 s-1
x
Figure 9. Effective diffusivity, D
eff, versus normalized diffusion length x for free H migration. Curves depict D
eff= D
Hret(1-x)
-2for D
Hretequal to 3x10
-8, 3x10
-9, and 3x10
-10cm
2s
-1. D
His H atom diffusivity from Figure 8.
Horizontal solid lines designate diffusivity measured at 70 and 1200 mbar. Intersection of a horizontal line and a curve gives H atom diffusion
length x corresponding to a measured D
efffor a given value of D
Hret. It is concluded that to maintain the experimentally determined variation of D
eff, the diffusion length of free H atom migration exceeds 65% of the wall thickness and increases slightly, when the hydrogen pressure is increased from 70 to 1200 mbar. The increased diffusivity is thus explained by a reduction of unfilled traps (equivalent to an increase of occupied traps) upon increased hydrogen concentration.
3.3 A method for characterization of gas transport in porous oxides (Paper III)
If oxide is considered as a plate with thickness L, the flux from a single surface of plate (as shown in Figure 10) is expressed by the formula
34-35= ∑
∞ − −
= 2
2 2 1
n 1
L 4 ) Dt 1 n 2 ( L exp
DC
F 2 π (2)
where F is flux [µmol cm
-2s
-1], D is diffusivity [cm
2s
-1], C
1is
concentration [µmol cm
-3], t is time [s], L is thickness of plate[cm]. Eq.
(2) describes the gas release from a scale attached to an impenetrable substrate.
metal substrate oxide
LUHV
Figure 10. Outgassing from a single surface of plate with thickness L.
The magnitude of the terms of the series decreases with n, and in a long time experiment only the first term is significant. This means that in an
e
log[F] versus t diagram (bracket [] signifies dimensionless value) the flux approaches an asymptote in the form of a straight line of slope when t gets very long. The first measurement value of the outgassing experiment is the absolute value of the asymptotic slope of Eq. (2),
2 2
1
4 L
m = π D (3)
When the asymptote is drawn backward in time as a straight line, it intersects the diagram axis t = 0 at the value
elog [2DC
1/L]. Calculating the exponential of the value of intersection, one gets the second measurement value,
L DC
m
2= 2
1(4)
For a given size L, C
1and D are determined by the values m
1and m
2. The third measurement value is the integrated flux,
m
3=LC
1(5)
For completeness, measurement values are given for two-side gas release
from a plate of thickness L (Figure 11) on the assumption of a uniform
initial concentration . On doubling the flux in Eq. (2) one obtains for the gas release,
C
1L / D
m
1= × π
2(6)
L DC
m
2= 8
1/ (7)
L
UHV oxide UHV
Figure 11. Outgassing from two-side of plate with thickness L.
In Figure 12, the horizontal axis is time t, and, in accordance with current convention, the vertical axis is flux F (in mol cm
-2s
-1) is drawn exclusively with such a power-of-ten scale corresponding to the proper logarithmic scale
elog [F].
Using the above-described method, the diffusion parameters of He at 80°C in a quartz plate of thickness L = 0.1 cm after equilibration in an exposure to 250 mbar He was investigated.
The parameters m
1and m
2are obtained from Figure 12. He diffusivity is
thereby calculated using Eqs. (6) and (7) and the results of diffusivity are
presented in Table 2. By integrating the flux data from Figure 12 over
time, Figure 13 is obtained. The concentration of He in quartz at 80°C is
calculated using Eq. (5) and the result is also presented in Table 2.
0 10000 20000 30000 40000 50000 60000 70000 10-11
10-10 10-9 10-8 10-7 10-6 10-5 10-4
m2
m1=slope of dashed line
Quartz Flux of He , µmol cm-2 s-1
time,s
Figure 12. Flux of He during outgassing at 80
oC after background subtraction.
0 10000 20000 30000 40000 50000 60000 70000 0,000
0,003 0,006 0,009 0,012 0,015
Quartz C1 x 0.1cm( m3)
intergrated F over time
µmol He cm-2
time, s
Figure 13. Integrated flux of He over time for a quartz plate of thickness 0.1 cm at 80
oC.
The diffusivity, concentration and permeability (permeability equals
concentration gradient times diffusivity) of He in quartz at 80°C are
compared with the literature data
30in Table 2. It can be seen that the
diffusivity, concentration and permeability of He in quartz evaluated by
this method are in similar with the literature data. Therefore, it indicates that the novel method is valid and can be used to characterize the gas transport in oxides.
Table 2. Transport parameters for He in quartz at 80°C
Parameters Results from this method Literature data
30D
m11.2 ⋅ 10
-7Diffusivity
cm
2s
-1D
m21.2 ⋅ 10
-7(1-2) ⋅ 10
-7Concentration
µmol cm
-30.12 -
Permeability
atoms s
-1cm
-1atm
-13.5 ⋅10
10(4-6) ⋅10
104 Conclusions
Oxygen transport in oxidation of Cr
• Pt acts as a generator for dissociated oxygen, and an influence of 20-30 nm sized Pt-particles is identified up to mm distance from the particles. This can be explained by a fast diffusion of atomic and/or ionic oxygen on the external surface of the oxide.
• The main influence of a Pt-addition on the mechanisms of Cr-oxide growth is an increased transport of dissociated oxygen towards the metal-oxide interface, which predominately takes place in internal oxide surfaces. This leads to increased oxide growth near the chromium substrate, which is favorable for the adherence of the oxide.
Gas transport in quartz
• An analysis of literature data, including noble gases, indicates that diffusion of atomic hydrogen is a main contribution to the overall hydrogen transport in vitreous silica.
• It is found that diffusivity of hydrogen is concentration dependent.
The effective diffusivity is found to increase from 3x10
-7to 7x10
-7cm
2s
-1in the hydrogen pressure range 70 to 1200 mbar applied over a quartz wall. The obtained effective diffusivity is interpreted in terms of migration of nontrapped H atoms, and migration of retarded H atoms, the latter corresponding to H atoms visiting traps together with H atoms transported as part of H
2molecules.
Method for study of molecular gas transport in oxides
• A novel and relatively straightforward method is presented to
quantify diffusion and concentration of gas present in oxide scales
equilibrated in controlled atmosphere.
5 Suggestions for future work
Some suggestions of investigation that may be interesting to carry out in the future are listed below:
In this thesis the effect of Pt on oxidation of only Cr has been studied. To get a wider perspective, other metals (Al, Ni) and alloys (NiAl, GaAs and FeCrSi) should be studied in the similar way. It is also interesting to compare the effect of Pt-coating with Au-coating on the oxygen transport during the oxidation. It may leads to development of new application in the formation of protective metal-oxide.
It is found that the hydrogen uptake rate at steady state is not linearly pressure-dependent
33. Together with concentration dependent hydrogen diffusivity in quartz, it should be pointed out that the linear pressure dependence of flux in Paper II is rather a coincidence than a fundamental relation. The finding deserves further examination in other systems so as to verify the knowledge.
The literature data presented in Figure 8 suggest that diffusion of hydrogen, nitrogen and oxygen take places in two modes in quartz:
molecular and atomic. It is proposed that further studies of isotopic hydrogen, nitrogen and oxygen should be performed in order to find out if this kind of diffusion in silica is applicable for nitrogen and oxygen.
Comparison of transport of hydrogen, nitrogen and oxygen in different oxides such as silica, alumina, zirconia and chromia should be done, which is helpful to fundamentally understand the importance in high temperature corrosion research.
It would also be interesting to perform electrochemical measurement of
charge transport to give a more comprehensive picture of transport in
oxides.
6 Acknowledgments
I would like to take this opportunity to express my gratitude and appreciation to the people who have contributed in different ways towards the completion of this thesis:
Prof. Christofer Leygraf for creating the chance to undertake this study.
Doc. Gunnar Hultquist, my supervisor, for your inspiring guidance and help. It is a pleasure to work and discuss with you and to take part of your knowledge and enthusiasm.
Doc. Jinshan Pan and Doc. Inger Odnevall Wallinder for your all kinds of help and consideration.
All my colleagues at the Division of Corrosion Science for providing such a nice working atmosphere. It has been a pleasure working with all of you.
Dr. John Rundgren for fruitful discussions and many valuable ideas and Dr. M. J. Graham for interest shown in our work.
Dr. Peter Szakalos is acknowledged for his help on microscopy, good comments and correcting the language.
To my family in China and my husband, Yanbing Cai, thanks so much for your continuous support and encouragement. Specially, to our coming baby, he/she has shown patience and has not disturbed me much during the licentateexam preparation.
Finally, Financial support from Swedish Foundation for Strategic Research (SFS) and Center of Competence in High-Temperature Corrosion (HTC) is gratefully acknowledged.
Qian Dong (
董倩)
7 References
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Haugsrud, Oxid. Met., 56(2001), 313
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Functions (NIST, 1972)
Paper I
Letter
Platinum-induced oxidation of chromium in O
2at 800 C
G. Hultquist
*, E. H€ o ornlund, Q. Dong
Division of Corrosion Science, Department of Materials Science and Engineering, Royal Institute of Technology, Dr Kristinas V €aag 51, 100 44 Stockholm, Sweden
Received 24 March 2003; accepted 7 May 2003
Abstract
The effects of porous Pt on the oxidation of Cr at 800C have been studied with the18O- SIMS technique, gas phase analysis and XPS. In oxide areas with Pt a pronounced inward oxygen transport takes place and a substantial oxide growth near the Cr substrate is observed.
In oxide grown on areas without Pt the counts of CrO ions in SIMS and the binding energy of O (1s) in XPS depend on the distance from the area with Pt. The experimental observations are believed to be a consequence of a high dissociation efficiency of O2 on areas with Pt in combination with a high diffusivity of O in external and internal oxide surfaces on areas both with and without Pt.
2003 Elsevier Ltd. All rights reserved.
Keywords: A. Chromium; A. Platinum; B. SIMS; C. Oxidation; Surface diffusion
1. Introduction
The formation of dense and adherent chromium-oxide is essential for many alloys in numerous applications. Oxide grown on ‘‘pure’’ chromium at high temperatures often suffers from spallation but upon removal of hydrogen from the metal substrate the scale adherence can be improved [1]. A more established way to improve the scale adherence is to add oxides of rare earth metals [2,3], but also certain noble metals have a positive effect on oxide scale performance [4]. However, the mechanisms behind the effects of all these additions are not clearly identified and several possible
*Corresponding author. Tel.: +46-8-790-8208; fax: +46-8-20-8284.
E-mail address:gunnarh@kth.se(G. Hultquist).
0010-938X/$ - see front matter 2003 Elsevier Ltd. All rights reserved.
doi:10.1016/S0010-938X(03)00117-3
mechanisms have been discussed for a long time [5]. We have pointed out that these additions catalyse the dissociation of oxygen molecules and that this can be a key factor for the mechanistic understanding of their effect of improved oxide scale adherence [6]. In this work the influence of porous platinum on the oxidation of chromium at 800C in O2 is addressed with the use of mainly the18O-SIMS tech- nique.
2. Experimental
A 12 mm· 5 mm · 2 mm piece of Cr (Alfa) was mechanically polished to 2400 mesh with SiC-paper and partly sputter coated with a porous Pt film, with a thickness of approximately 20 nm. The partly Pt-coated sample was then heated stepwise in ultra-high vacuum up to 800 C whereby most of the hydrogen in the sample was outgassed. The remaining hydrogen content was thereby 65 wt. ppm. A two-stage oxidation was performed in a closed reaction chamber at 800C near 20 mbar O2: the first stage in oxygen with >99%16O and the second stage in oxygen with 67%18O. The apparatus used in the oxidation has been described earlier [6,7].
Secondary ion mass spectroscopy, SIMS (Csþ source, 10 kV, 200 lm 200 lm sputtered areas with detection from the inner area with £ 70 lm) was used for depth profiling of the oxide formed at different distances from the Pt coated area. The count rates of negative (52Cr18O) ions were found after subtraction of the contri- bution of (54Cr16O) ions to the emitted species of mass 70. Monoenergetic Al Ka was used in X-ray photoelectron spectroscopy, XPS. The O (1s) photoelectrons were recorded from different areas, 0.4 mm2each, on the sample. The sample with indi- cated analysed positions in SIMS and XPS is shown in Fig. 1.
3. Results and discussion
The oxygen uptake by the sample (based on the pressure decrease in the reaction chamber of known volume) and the isotopic composition of the gas are shown in
Fig. 1. Oxidised Cr sample with indicated area of porous Pt and analysed positions in SIMS and XPS.
Fig. 2. The gas introduced in the second stage of oxidation was16;16O2 and18;18O2
with 13%16;18O2. In Fig. 3, the abundance of 16;18O2 in the second stage is seen to increase as a result of dissociation–diffusion–association of oxygen. The overall rate for this chain of events can be calculated with good accuracy as long as the abun- dance of the16;18O2molecules is far from statistical equilibrium [6,8]. Two calculated values are shown with triangles in Fig. 3, which indicate a decreasing dissociation rate. This can be interpreted as a result of a decreasing Pt content in the oxide surface since rates in the order of 1000 and 100 lmol O/(cm2, h) represent pure Pt [7] and pure Cr-oxide [9], respectively.
In the second stage of the oxidation the18O/16O ratio in the gas was approximately two as seen in Fig. 2. This ratio is present in the outer part of the oxide (near the gas interface) at all distances from the Pt-area as found from the52Cr18O/52Cr16O ratios in
Fig. 2. Oxygen uptake in sample (N) and18O/16O ratio in the O2gas (
) during oxidation of sample.From gas phase analysis.
Fig. 3. Fraction of16;18O2in O2(
) and calculated O2-dissociation rate (M) in the second stage of oxi- dation. From gas phase analysis.Fig. 4. However, slightly higher ratios are obtained for18O/16O. This might be due to surface water in air exposure upon transfer to the SIMS apparatus. The results in Fig.
4 imply that some oxide growth has taken place near the gas interface at all positions on the sample by metal transport from the substrate. The corresponding 52Cr18O/
52Cr16O and 18O/16O values near the substrate interface (at a sputter depth where
52Cr18O has decreased to approximately 10% of its maximum) are also shown in Fig.
4. The ratios in the Pt-area are high, which means that Pt promotes oxide growth near the substrate by oxygen transport through the oxide.
In Fig. 5, counts of 195Pt and52Cr18O are shown vs. distance from the Pt-area.
These counts have been obtained by integrating the count rate over sputter time (depth), until the count rate of52Cr18O has decreased to 1% of its highest value. By combining the data in Fig. 5, a relation between counts of52Cr18O and counts of
195Pt is shown in Fig. 6. From the results in Figs. 5 and 6, a strong enhancement of the52Cr18O counts in the Pt-area is found. Also some enhancement of the52Cr18O counts is observed adjacent to the Pt-area, but not at distances exceeding 4–5 mm.
18O was present only in the second stage of the oxidation (Fig. 2). Therefore a depth profile of18O-containing ions in SIMS will mimic the relative distribution in depth of oxide growth. The in-depth distribution of52Cr18O from four positions on the sample is shown in Fig. 7. In all four profiles the depth has been set to unity where the count rate has decreased to 0.5% of its highest value. Also the highest count rate has been set to unity in all four profiles. It is found that:
• a pronounced oxide growth takes place near the substrate on the area with Pt;
• a small, but significant, growth takes place near the substrate in oxide positions 0.1 and 2.9 mm from Pt;
• a virtually zero oxide growth takes place near the substrate in oxide positioned 4.8 mm from the Pt-area.
Fig. 4. Ratios of52Cr18O/52Cr16O and18O/16O near the gas interface and near the substrate interface of oxides at different positions on the sample. From SIMS measurements.
XPS gives information from the uppermost few nm of solid surfaces. A higher binding energy peak of O (1s) in Fig. 8 is present both in the Pt-area and 4.3 mm from the Pt-area compared with the energy at a distance of 6.1 mm from the Pt-area.
Hence, a major influence of Pt on the uppermost oxide surface is present as far as 4–6 mm from the Pt-area, whereas near the chromium substrate only a minor in- fluence of Pt is present outside the Pt-area (Figs. 4 and 7). These observations strongly point at a fast surface diffusion of dissociated oxygen, On, primarily in the external surface of the oxide, but also in internal oxide surfaces including grain boundaries. This scenario can be explained by a ‘‘spill-over’’ of Onfrom the Pt-area, which acts as a generator for On. Such a spill-over effect of adsorbed species is actually a known phenomenon in the field of heterogeneous catalyses where oxide
Fig. 5. Counts of52Cr18O and195Pt at different positions on the sample. The counts have been obtained by integration of count rate over sputter time until the count rate of52Cr18O has decreased to 1% of its maximum. From SIMS measurements.
Fig. 6. Counts of52Cr18O plotted vs. counts of195Pt. Data from Fig. 5.
supported noble metal islands are used. In that case the spill-over effect is predicated on rapid surface diffusion [10].
4. Summary and conclusions
The influence of porous Pt on the oxidation of pure Cr in 20 mbar O2at 800C was studied with the18O-SIMS technique, gas phase analysis and XPS. Results from the measured emissions of negative (CrO) ions in SIMS,18O content in the gas phase and O (1s) photoelectrons in XPS at different oxide depth and positions from an area with porous Pt show that:
Fig. 8. O (1s) photoelectron peak from three positions on the sample. From XPS measurements.
Fig. 7. Normalised count rates of52Cr18O vs. normalised oxide depth from four positions on the sample.
From SIMS measurements.
fluence of Pt is identified which can be explained by a fast diffusion of atomic and/
or ionic oxygen in the external surface of the oxide.
2. A main effect of a Pt-addition on the mechanisms of oxide growth is an increased transport of dissociated oxygen, which predominately takes place on external and internal oxide surfaces. This leads to increased oxide growth near the chromium substrate, which is favourable for the adherence of the oxide.
Acknowledgements
Financial support from KME (G. Hultquist), HTC (E. H€oornlund) and SFS (Q.
Dong) is gratefully acknowledged.
References
[1] B. Tveten, G. Hultquist, T. Norby, Oxid. Met. 51 (1996) 221.
[2] F.A. Golightly, F.H. Stott, G.C. Wood, Oxid. Met. 10 (1976) 163.
[3] R.J. Hussey, M.J. Graham, Oxid. Met. 45 (1996) 349.
[4] E.J. Felton, Oxid. Met. 10 (1976) 23.
[5] D.L. Douglass, P. Kofstad, A. Rahmel, G.C. Wood, Oxid. Met. 45 (1996) 529.
[6] G. Hultquist, B. Tveten, E. H€oornlund, M. Limb€aack, R. Haugsrud, Oxid. Met. 56 (2001) 313.
[7] T. AAkermark, G. Hultquist, L. Graasj€oo, J. Trace Microprobe Tech. 14 (1996) 377.
[8] E. H€oornlund, Appl. Surf. Sci. 199 (2002) 195.
[9] G. Hultquist, B. Tveten, E. H€oornlund, Oxid. Met. 54 (2000) 1.
[10] G.A. Somorjai, Introduction to Surface Chemistry and Catalysis, John Wiley & Sons, INC, 1994, p. 345.
Paper II
Concentration-dependent hydrogen diffusion in quartz related to trapping
Q. Dong and G. Hultquist
a)Div. Corrosion Science, Department of Materials and Engineering, Royal Institute of Technology,
Dr. Kristinas väg 51, SE10044, Stockholm, Sweden
a)