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Monolithically Integrated RF-MEMS Actuated Patch-Slot Element for X-Band Reconfigurable Reflectarrays

Dragos Dancila

The Ångström Laboratory

Solid State Electronics - Microwave group Uppsala University

email: Dragos.Dancila@angstrom.uu.se

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Outline

• Introduction: NANOTEC – Dem.1 and Uppsala University’s expertise

– Reflect Array Antenna for Wake Vortex Detection Radar – Unequally Spaced and Unequal phase Planar Reflect-Array

• Different approaches

– Single element design reference at 2 GHz

• MEMS Advanced integration

– X-band reflectarray element – RF MEMS design

– Surface losses for open and shorted open slot

• Phase quantization and impact on beam-steering

• Phases of the reflected wave

– Selected MEMS commutations – Investigation vehicle

• Measurements automation

• Conclusions

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NANOTEC - Demonstrator 1:

Reflect Array Antenna for Wake Vortex Detection Radar

• Uppsala University focuses on the design and specification of the reflect array antenna elements and phase shifters for achieving necessary beam- steering and requirements for power handling. The antenna elements are selected in order to allow for the maximum necessary beam-steering and for small side-lobe levels of the antenna array.

• Establishment of technical and functional designs and specs. for:

- Elementary miniaturised switched capacitors and array of switched capacitors (component level)

- Phase shifter (function level)

- Partial Reflect Array Antenna (system level)

• In terms of:

- RF performances, power, reliability - Packaging, environmental conditions - Functionalities and architectures - Definition of final test procedure

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Introduction - Unequally Spaced and Unequal phase Planar Reflect-

Array for Radar Systems

• Reflect-arrays scatter EM field to form a radiation maximum in a desired direction

• To do so the reflection phase of the individual element is modified

• These are substitutes for parabolic reflector antennas

• Previous work has focused on the patch antenna as the main array element

• Vary patch size, stub length and tilt angle to modify the reflection phase.

• The resonant nature results in poor phase agility and bandwidth

• Small side-lobe levels of the antenna array due to the unequally spaced and unequal phase planar reflect-array

Reference:

D. G. Kurup, M. Himdi and A. Rydberg:

“Design of an unequally spaced reflectarray”, IEEE Antennas and Wireless Propagation Letters, pp. 33-35, Vol.-2, No.

1, June. 2003.

Reflect-array illuminated by an offset horn

100 element reflect-array for excitation with offset antenna

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Approaches

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Single element design

• Investigation of the reflection phase of a radiating element: linear reflection phase as function of frequency

• The element is designed for minimal loss and significant phase swing at a central frequency of 9.55 GHz (X-band)

• Reference:

RF MEMS Actuated Reconfigurable Reflectarray Patch-Slot Element

HarishRajagopalan, Yahya Rahmat-Samii, William A.

Imbriale, IEEE Transactions on Antennas and Propagation, vol. 56, issue 12, pp. 3689-3699

characteristic dimensions @ 2 GHz:

patch: 47 x 47 mm, slot: 12 x 2.8 mm RT duroid 5880: εr = 2.2, tanδ = 0.0009

HFSS simulation of E field

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Phase shifting mechanism:

implementation using commercially available RADANT MEMS

• When a slot is cut in the ground plane, the resonant frequency of the patch is changed following the length of this slot

• The adaptation of the scattered waveform will be realized using an

ensemble of MEMS to short the slot in the ground plane

Reference:

RF MEMS Actuated Reconfigurable Reflectarray Patch-Slot Element Harish Rajagopalan, Yahya Rahmat- Samii, William A. Imbriale, IEEE Transactions on Antennas and Propagation, vol. 56, issue 12, pp.

3689-3699.

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MEMS Advanced integration – X-band reflectarray element

• Patch antenna is patterned on the back side of the wafer

• Capacitive serial MEMS switches ensure phase shift

HRSi 5000 Ωm, 1500µm

layer 1 SiO2, 2µm layer 2 SiO2, 700nm

Bias lines, MIM gold 500nm Back side metalization,

gold 5µm

MEMS

DC contact, for wirebonds patch antenna,

gold 5µm

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MEMS RF design

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MEMS Advanced integration – X-band reflectarray element

patch antenna L = W = 3300µm

2 slots in back side metallization

Biasing lines

MIM decoupling capacitors

MEMS Stack:

Gold 5µm

HRSi 5000 Ωm, 1500µm layer 1 SiO2,1µm

bias Gold, 500nm

layer 2 dielectric, 700nm Gold 5µm

DC pads Array element

L = W = 18mm

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MEMS Advanced integration – X-band reflectarray element

Bias lines DC pads

PCB

DC bias

MIM decoupling capacitor

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E field and Surface losses for open and shorted slot

Slot open

Slot shorted Slot open Slot

shorted

Patch antenna

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Phase quantization and impact on beam-steering

• The number of phases depends on the slot quantization

• Because of symmetries, the number of states is lower than the number of bits: total 2 x 28 : 512 states

• Directivity loss is evaluated as follows:

– 1-bit (2 states) Dloss = 4 dB – 2-bit (4 states) Dloss = 0.8 dB – 3-bit (8 states) Dloss = 0.2 dB – 4-bit (16 states) Dloss = 0.05 dB

Reference: “On the Selection of the Number of Bits to Control a Dynamic Digital MEMS Reflectarray”., Billy Wu, Adrian Sutinjo, Mike E. Potter, and Michal Okoniewski, Antennas and Wireless Propagation Letters, IEEE , vol.7, no., pp.183,186, 2008

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Selected MEMS commutations and phase of the refled wave

9.00 9.20 9.40 9.60 9.80 10.00

-200.00 -150.00 -100.00 -50.00 0.00 50.00 100.00 150.00 200.00

cang_deg(S(1,1)) [deg]

10l_biasHRSi_5000Ohmm3

XY Plot 3

-37.8710

-147.3234 -2.2599 156.0831 152.0704

-25.0127

155.5986

-79.4302

-116.9787 156.0661 132.7572

38.7593 154.2657 156.2316

20.5836 146.2735

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Other commutations

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Return Loss : S11< 2.5 dB in the band

No MEMS

with MEMS and biasing

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Investigation vehicle

l1= 0.20 L l2= 0.25 L l3= 0.30 L l4= 0.35 L l5= 0.40 L

l1 l5

MEMSx

lx

The results of the investigation vehicle is a matrix of combinations covering virtualy almost all

implementations with MEMS.

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9 variations possible on 3’’ wafer

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Network Analyzer

Port 1 Port 2

Procedure : The measurement is a 2 port measurement.

• short circuit at the output of the taper (mechanical support screwed without phase-shifter circuit) and record the amplitude and phase

• insert the phase shifter between the taper and the mechanical support and measure data. Then substract this result to the reference values.

10 or 20 dB APC7 or SMA attenuator

APC7 or SMA coax to wave guide transition

High directivity X wave guide coupler (typically, coupling = 10 or 20 dB, directivity = 30 dB)

Measurement set-up

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Standard X coax to wave guide transition

Taper

Multilayer circuit

containing Phase-shifter and biais lines

Small waveguide length (flange)

Mechanical support

Connector for biais signals

X-band taper

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Measurements automation

reflectarray element 16 MEMS

Control board 16 relays

PC Labview VNA X-band taper

16 DC lines

USB

RJ45

Excell sheet RF

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Conclusions

Within NANOTEC, UU designs demonstrator 1, a highly integrated MEMS based Reflect Array Antenna for Wake Vortex Detection Radar

UU has the expertise in Reflect Array Antenna design, focusing on the side-lobe level reduction by using unequally spaced and unequal phase planar reflect-array

The X-band reflectarray element design is directly inspired by an implementation with commercially available MEMS, at 2 GHz

The size of one X-band element is 18 x 18 mm , comprising the patch antenna (3.3 x 3.3 mm) and biasing network

The number of possible MEMS commutations and phases available is so high that phase quantization has no impact on the beam-steering

The current design targets an investigation vehicle allowing to comute a large number of phases: a number of combinations will be investigated (2x28=512),

targeting variation of slot position (lx = 0.20L to 0.40L) and different MEMS per slots.

Future plans consist in launching the fabrication and planning the measurements of the element in a waveguide, while presently, the control system is investigated.

References

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