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Process Capability AnalysisPlant Dept./Cost./Prod. Op.Name. Act.Date 5/13/2010

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Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 160 8 USL 168

Char.No. Construction Unit Fd/dm -8 LSL 152

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:18:43 PM to 5/11/2010 12:18:43 PM Remark

152 154 156 158 160 162 164 166 168

Warp [Fd/dm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x x-3s x+3s

0 5 10 15 20 25 30 35 40 45

Relative frequency [%] →

152 154 156 158 160 162 164 166 168 Warp [Fd/dm] ND →

0 10 20 30 40 50

Absolute frequency →

LSL x USL

x-3s x+3s

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

152 154 156 158 160 162 164 166 168 Warp [Fd/dm] ND →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x USL

x-3s x+3s

Q-DAS 1 - Part

The requirements were met (Pp,Ppk) Critical capability index Ppk 2.76 ≤ 3.30 ≤ 3.85

1.67 1.67 0

Potential Capability index Pp 2.80 ≤ 3.34 ≤ 3.90 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL 0.00000%

n >USL 0

p<T> 100.00000 %

n<T> 125

6s 4.78

R 3

T 16

x+3s 162.30

xmax 162

USL 168

x-3s 157.51

xmin 159

LSL 152

x 159.90

Tm 160

Statistics Collected Values

Drawing Values

(2)

Mach.Descr.

Mach.No.

Char.Descr. Weft Nom.Val. 160 8 USL 168

Char.No. Construction Unit Fd/dm -8 LSL 152

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:20:37 PM to 5/11/2010 12:20:37 PM Remark

152 154 156 158 160 162 164 166 168

Weft [Fd/dm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x Xlo3

Xup3

0 10 20 30 40 50

Relative frequency [%] →

152 154 156 158 160 162 164 166 168 Weft [Fd/dm] MD →

0 10 20 30 40 50 60

Absolute frequency →

LSL x USL

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

152 154 156 158 160 162 164 166 168 Weft [Fd/dm] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x USL

Xlo3 Xup3

Q-DAS 1 - Part

The requirements were met (Pp,Ppk) Critical capability index Ppk 1.48 ≤ 1.78 ≤ 2.08

1.67 1.67 0

Potential Capability index Pp 2.96 ≤ 3.53 ≤ 4.11 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL 0.00000%

n >USL 0

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 4.53

R 2

T 16

Xup3 158.20

xmax 157

USL 168

Xlo3 153.66

xmin 155

LSL 152

x 155.80

Tm 160

Statistics Collected Values

Drawing Values

(3)

Mach.Descr.

Mach.No.

Char.Descr. Nom.Val. 0.38 0.10 USL 0.48

Char.No. Gauge Unit mm -0.10 LSL 0.28

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 2

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:21:14 PM to 5/11/2010 12:21:14 PM Remark

0.30 0.35 0.40 0.45

[mm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x

Xlo3

Xup3

0 10 20 30 40 50

Relative frequency [%] →

0.30 0.35 0.40 0.45

[mm] MD →

0 10 20 30 40 50 60

Absolute frequency →

LSL x USL

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

0.30 0.35 0.40 0.45

[mm] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x USL

Xlo3 Xup3

Q-DAS 1 - Part

The requirements were met (Pp,Ppk) Critical capability index Ppk 2.23 ≤ 2.68 ≤ 3.12

1.67 1.67 0

Potential Capability index Pp 2.58 ≤ 3.08 ≤ 3.59 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL 0.00000%

n >USL 0

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 0.0649

R 0.05

T 0.20

Xup3 0.4299

xmax 0.42

USL 0.48

Xlo3 0.3650

xmin 0.37

LSL 0.28

x 0.4000

Tm 0.38

Statistics Collected Values

Drawing Values

(4)

Mach.Descr.

Mach.No.

Char.Descr. Nom.Val. 245 5 USL 250

Char.No. Mass Unit g/m2 -5 LSL 240

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:21:39 PM to 5/11/2010 12:21:39 PM Remark

240 242 244 246 248 250 252 254 256

[g/m2] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL x

x-3s x+3s

0 5 10 15 20 25

Relative frequency [%] →

240 242 244 246 248 250 252 254 256 [g/m2] ND →

0 5 10 15 20 25 30

Absolute frequency →

LSL USLx

x-3s x+3s

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

240 242 244 246 248 250 252 254 256

[g/m2] ND →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL USLx

x-3s x+3s

Q-DAS 1 - Part

The requirements were not met (Tp,Tpk) Critical performance index Tpk -0.04 ≤ 0.04 ≤ 0.12

1.67 1.67 0

Potential Performance index Tp 0.76 ≤ 0.91 ≤ 1.05 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Normal Distribution

ntot 125

neff 125

p<LSL 0.00001%

n <LSL 0

p>USL 44.98587%

n >USL 49

p<T> 55.01413 %

n<T> 76

6s 11.05

R 7

T 10

x+3s 255.29

xmax 253

USL 250

x-3s 244.24

xmin 246

LSL 240

x 249.77

Tm 245

Statistics Collected Values

Drawing Values

(5)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 3500 USL

Char.No. Tensile Unit N/50mm 0 LSL 3500

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:22:03 PM to 5/11/2010 12:22:03 PM Remark

3500 3600 3700 3800 3900 4000 4100 4200 4300

Warp [N/50mm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

x-3s x+3s

0 4 8 12 16 20

Relative frequency [%] →

3600 3800 4000 4200

Warp [N/50mm] ND →

0 5 10 15 20 25

Absolute frequency →

LSL x

x-3s x+3s

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

3500 3600 3700 3800 3900 4000 4100 4200 4300 Warp [N/50mm] ND →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

x-3s x+3s

Q-DAS 1 - Part

The requirements were met (Pp,Ppk) Critical capability index Ppk 1.67 ≤ 2.00 ≤ 2.34

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

6s 543.37

R 457

T ---

x+3s 4316.08

xmax 4251

USL ---

x-3s 3772.71

xmin 3794

LSL 3500

x 4044.39

Tm ---

Statistics Collected Values

Drawing Values

(6)

Mach.Descr.

Mach.No.

Char.Descr. Weft Nom.Val. 3500 USL

Char.No. Tensile Unit N/50mm 0 LSL 3500

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:22:22 PM to 5/11/2010 12:22:22 PM Remark

3500 3600 3700 3800 3900 4000 4100 4200

Weft [N/50mm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 2 4 6 8 10 12 14

Relative frequency [%] →

3500 3700 3900 4100

Weft [N/50mm] MD →

0 2 4 6 8 10 12 14 16 18

Absolute frequency →

LSL x

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

3500 3600 3700 3800 3900 4000 4100 4200 Weft [N/50mm] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

Xlo3 Xup3

Q-DAS 1 - Part

The requirements were met (Pp,Ppk) Critical capability index Ppk 2.36 ≤ 2.82 ≤ 3.29

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 399.49

R 385

T ---

Xup3 4255.80

xmax 4249

USL ---

Xlo3 3856.31

xmin 3864

LSL 3500

x 4051.70

Tm ---

Statistics Collected Values

Drawing Values

(7)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 35 10 USL 45

Char.No. Elongation Unit % -10 LSL 25

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:22:45 PM to 5/11/2010 12:22:45 PM Remark

25 30 35 40 45

Warp [%] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x

Xlo3

Xup3

0 4 8 12 16 20

Relative frequency [%] →

25 30 35 40 45

Warp [%] MD →

0 5 10 15 20 25

Absolute frequency →

LSL x USL

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

25 30 35 40 45

Warp [%] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x USL

Xlo3 Xup3

Q-DAS 1 - Part

The requirements were not met (Pp,Ppk) Critical capability index Ppk 1.00 ≤ 1.21 ≤ 1.42

1.67 1.67 0

Potential Capability index Pp 1.17 ≤ 1.40 ≤ 1.63 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL 0.00003%

n <LSL 0

p>USL 0.00000%

n >USL 0

p<T> 99.99997 %

n<T> 125

Xup3-Xlo3 14.30

R 13

T 20

Xup3 40.80

xmax 40

USL 45

Xlo3 26.49

xmin 27

LSL 25

x 33.69

Tm 35

Statistics Collected Values

Drawing Values

(8)

Mach.Descr.

Mach.No.

Char.Descr. Weft Nom.Val. 35 10 USL 45

Char.No. Elongation Unit % -10 LSL 25

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:23:08 PM to 5/11/2010 12:23:08 PM Remark

25 30 35 40 45

Weft [%] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x

Xlo3

Xup3

0 5 10 15 20 25

Relative frequency [%] →

25 30 35 40 45

Weft [%] MD →

0 5 10 15 20 25 30

Absolute frequency →

LSL x USL

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

25 30 35 40 45

Weft [%] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x USL

Xlo3 Xup3

Q-DAS 1 - Part

The requirements were not met (Pp,Ppk) Critical capability index Ppk 0.88 ≤ 1.07 ≤ 1.26

1.67 1.67 0

Potential Capability index Pp 1.09 ≤ 1.30 ≤ 1.51 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL 0.01820%

n <LSL 0

p>USL 0.00000%

n >USL 0

p<T> 99.98180 %

n<T> 125

Xup3-Xlo3 15.40

R 14

T 20

Xup3 40.92

xmax 40

USL 45

Xlo3 25.51

xmin 26

LSL 25

x 33.13

Tm 35

Statistics Collected Values

Drawing Values

(9)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 170 USL

Char.No. Leg tear Unit N 0 LSL 170

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:23:35 PM to 5/11/2010 12:23:35 PM Remark

180 200 220 240 260 280 300 320

Warp [N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 5 10 15 20 25 30

Relative frequency [%] →

180 200 220 240 260 280 300 320 Warp [N] MD →

0 5 10 15 20 25 30 35

Absolute frequency →

LSL x

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

180 200 220 240 260 280 300 320

Warp [N] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

Xlo3 Xup3

Q-DAS 1 - Part

The requirements were met (Pp,Ppk) Critical capability index Ppk 1.79 ≤ 2.15 ≤ 2.51

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 94.52

R 80

T ---

Xup3 319.55

xmax 310

USL ---

Xlo3 225.04

xmin 230

LSL 170

x 272.96

Tm ---

Statistics Collected Values

Drawing Values

(10)

Mach.Descr.

Mach.No.

Char.Descr. Weft Nom.Val. 170 USL

Char.No. Leg tear Unit N 0 LSL 170

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:24:03 PM to 5/11/2010 12:24:03 PM Remark

180 200 220 240 260 280 300 320 340

Weft [N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 5 10 15 20 25 30

Relative frequency [%] →

180 200 220 240 260 280 300 320 340 Weft [N] MD →

0 5 10 15 20 25 30 35

Absolute frequency →

LSL x

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

180 200 220 240 260 280 300 320 340 Weft [N] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

Xlo3 Xup3

Q-DAS 1 - Part

The requirements were met (Pp,Ppk) Critical capability index Ppk 1.63 ≤ 1.97 ≤ 2.30

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 134.51

R 120

T ---

Xup3 349.65

xmax 340

USL ---

Xlo3 215.15

xmin 220

LSL 170

x 261.92

Tm ---

Statistics Collected Values

Drawing Values

(11)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 100.0 0.0 USL 100.0

Char.No. Flammability Unit mm/min LSL

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 1

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:24:34 PM to 5/11/2010 12:24:34 PM Remark

-10 0 10 20 30 40 50 60 70 80 90 100

Warp [mm/min] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

USL

x Xlo3

Xup3

0 10 20 30 40 50 60 70 80 90

Relative frequency [%] →

-10 0 10 20 30 40 50 60 70 80 90 100 Warp [mm/min] RD [0] →

0 20 40 60 80 100

Absolute frequency → USL x

Xlo3 Xup3

0 20 50 80 95 99 99.9 99.99 99.999

P [%] →

-10 0 10 20 30 40 50 60 70 80 90 100

Warp [mm/min] RD [0] →

0.001 0.01 0.1 1 5 15 40 70 95

1-P [%] ← USL

x Xlo3 Xup3

Q-DAS 1 - Part

The requirements were met (Pp,Ppk) Critical capability index Ppk 6.84 ≤ 8.18 ≤ 9.52

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Rayleigh Distribution (folded at 0)

ntot 125

neff 125

p<LSL ---

n <LSL ---

p>USL 0.00000%

n >USL 0

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 18.256 [rt]

R 9.0

T ---

Xup3 12.832 [rt]

xmax 9.0

USL 100.0

Xlo3 -5.425 [rt]

xmin 0.0

LSL ---

x 0.696

Tm ---

Statistics Collected Values

Drawing Values

(12)

Mach.Descr.

Mach.No.

Char.Descr. Weft Nom.Val. 100.0 0.0 USL 100.0

Char.No. Flammability Unit mm/min LSL

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 1

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:24:53 PM to 5/11/2010 12:24:53 PM Remark

-10 0 10 20 30 40 50 60 70 80 90 100

Weft [mm/min] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

USL

x Xlo3

Xup3

0 10 20 30 40 50 60 70 80 90

Relative frequency [%] →

-10 0 10 20 30 40 50 60 70 80 90 100 Weft [mm/min] RD [0] →

0 20 40 60 80 100

Absolute frequency → USL x

Xlo3 Xup3

0 20 50 80 95 99 99.9 99.99 99.999

P [%] →

-10 0 10 20 30 40 50 60 70 80 90 100

Weft [mm/min] RD [0] →

0.001 0.01 0.1 1 5 15 40 70 95

1-P [%] ← USL

x Xlo3 Xup3

Q-DAS 1 - Part

The requirements were met (Pp,Ppk) Critical capability index Ppk 8.06 ≤ 9.64 ≤ 11.22

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Rayleigh Distribution (folded at 0)

ntot 125

neff 125

p<LSL ---

n <LSL ---

p>USL 0.00000%

n >USL 0

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 15.520 [rt]

R 9.0

T ---

Xup3 10.861 [rt]

xmax 9.0

USL 100.0

Xlo3 -4.659 [rt]

xmin 0.0

LSL ---

x 0.544

Tm ---

Statistics Collected Values

Drawing Values

(13)

Mach.Descr.

Mach.No.

Char.Descr. Nom.Val. 10.0 0.0 USL 10.0

Char.No. Pliability Unit N LSL

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 1

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/11/2010 12:25:33 PM to 5/11/2010 12:25:33 PM Remark

5 6 7 8 9 10

[N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

USL

x

Xlo3

Xup3

0 4 8 12 16 20

Relative frequency [%] →

5 6 7 8 9 10

[N] MD →

0 5 10 15 20 25

Absolute frequency → USL x

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

5 6 7 8 9 10

[N] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ← USL

x

Xlo3 Xup3

Q-DAS 1 - Part

The requirements were met (Pp,Ppk) Critical capability index Ppk 1.76 ≤ 2.11 ≤ 2.47

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL ---

n <LSL ---

p>USL 0.00000%

n >USL 0

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 3.417

R 3.2

T ---

Xup3 8.033

xmax 7.9

USL 10.0

Xlo3 4.616

xmin 4.7

LSL ---

x 6.266

Tm ---

Statistics Collected Values

Drawing Values

References

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