Process Capability AnalysisPlant Dept./Cost./Prod. Op.Name. Act.Date 5/12/2010

(1)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 3500 USL

Char.No. Tensile Unit N/50mm 0 LSL 3500

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 9:56:04 PM to 5/12/2010 9:56:04 PM

Remark

3500 3600 3700 3800 3900 4000 4100

Warp [N/50mm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 2 4 6 8 10 12 14

Relative frequency [%] →

3500 3600 3700 3800 3900 4000 4100 Warp [N/50mm] log. ND →

0 2 4 6 8 10 12 14 16 18

Absolute frequency →

LSL x

Xlo3 Xup3

0.001 0.1 5 50 90 99.5 99.999

P [%] →

5.6 5.7 5.8 5.9 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 Warp [N/50mm] log. ND f(x) = ln(-3234.95+x) →

300 400 500 600 700 800 900

Warp [N/50mm] log. ND f(x) = x-3234.95 →

0.001 0.1 5 50 90 99.5 99.999

1-P [%] ←

LSLtr x

Xlo3 Xup3

Q-DAS 1 - Part

The requirements were met (Pp,Ppk) Critical capability index Ppk 2.80 ≤ 3.35 ≤ 3.91

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Logarithmic Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 292.77 [rt]

R 199

T ---

Xup3 4105.82 [rt]

xmax 4050

USL ---

Xlo3 3813.04 [rt]

xmin 3851

LSL 3500

x 3946.13

Tm ---

Statistics Collected Values

Drawing Values

(2)

Mach.No. Char.No. Tensile Unit N/50mm 0 LSL 3500

Remark

3500 3600 3700 3800 3900 4000 4100 4200

Weft [N/50mm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 2 4 6 8 10 12 14

3500 3600 3700 3800 3900 4000 4100 4200 Weft [N/50mm] log. ND →

0 2 4 6 8 10 12 14 16 18

LSL x

Xlo3 Xup3

0.001 0.1 5 50 90 99.5 99.999

P [%] →

5.6 5.7 5.8 5.9 6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 Weft [N/50mm] log. ND f(x) = ln(4456.55-x) →

300 400 500 600 700 800 900

Weft [N/50mm] log. ND f(x) = 4456.55-x →

0.001 0.1 5 50 90 99.5 99.999

1-P [%] ←

"LSL"tr

x

Xlo3 Xup3

Q-DAS 1 - Part

1.67 1.67 0

0 1 2

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 334.44 [rt]

R 210

T ---

Xup3 4193.60 [rt]

xmax 4155

USL ---

Xlo3 3859.16 [rt]

xmin 3945

LSL 3500

x 4056.53

Tm ---

Drawing Values

(3)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 35 10 USL 45

Char.No. Elongation Unit % -10 LSL 25

Remark

25 30 35 40 45

Warp [%] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x Xlo3

Xup3

0 5 10 15 20 25 30 35

25 30 35 40 45

Warp [%] log. ND →

0 5 10 15 20 25 30 35 40

LSL x USL

Xlo3 Xup3

0.001 0.1 5 50 90 99.5 99.999

P [%] →

10.4258 10.4260 10.4262 10.4264

Warp [%] log. ND f(x) = ln(33693.3+x) →

33720 33725 33730 33735

Warp [%] log. ND f(x) = x+33693.3 →

0.001 0.1 5 50 90 99.5 99.999

1-P [%] ←

LSLtr x USLtr

Xlo3 Xup3

Q-DAS 1 - Part

1.67 1.67 0

Potential Capability index Pp 2.97 ≤ 3.54 ≤ 4.12 0 1.671.67

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL 0.00000%

n >USL 0

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 5.65 [rt]

R 3

T 20

Xup3 42.12 [rt]

xmax 41

USL 45

Xlo3 36.47 [rt]

xmin 38

LSL 25

x 39.30

Tm 35

Drawing Values

(4)

Mach.No. Char.No. Elongation Unit % -10 LSL 25

Remark

25 30 35 40 45

Weft [%] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x Xlo3

Xup3

0 10 20 30 40 50

25 30 35 40 45

Weft [%] log. ND →

0 10 20 30 40 50 60

LSL x USL

Xlo3 Xup3

0.001 0.1 5 50 90 99.5 99.999

P [%] →

-4 -3 -2 -1 0 1 2 3

Weft [%] log. ND f(x) = ln(45.0155-x) → 10^-1

2 5 2 5 10⁰ 2 5 10¹ 2

Weft [%] log. ND f(x) = 45.0155-x →

0.001 0.1 5 50 90 99.5 99.999

1-P [%] ←

"USL"tr x "LSL"tr

Xlo3 Xup3

Q-DAS 1 - Part

The requirements were met (Tp,Tpk) Critical performance index Tpk 2.60 ≤ 3.12 ≤ 3.64

1.67 1.67 0

Potential Performance index Tp 3.41 ≤ 4.06 ≤ 4.73 0 1.671.67

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL 0.00000%

n >USL 0

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 4.92 [rt]

R 3

T 20

Xup3 40.65 [rt]

xmax 40

USL 45

Xlo3 35.72 [rt]

xmin 37

LSL 25

x 38.59

Tm 35

Drawing Values

(5)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 170 USL

Char.No. Leg tear Unit N 0 LSL 170

Remark

170 180 190 200 210 220 230 240 250 260

Warp [N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 4 8 12 16 20

170 180 190 200 210 220 230 240 250 260 Warp [N] log. ND →

0 5 10 15 20 25

LSL x

Xlo3 Xup3

0.001 0.1 5 50 90 99.5 99.999

P [%] →

5.40 5.45 5.50 5.55 5.60 5.65 5.70 5.75 Warp [N] log. ND f(x) = ln(482.275-x) → 220 230 240 250 260 270 280 290 300 310

Warp [N] log. ND f(x) = 482.275-x →

0.001 0.1 5 50 90 99.5 99.999

1-P [%] ←

"LSL"tr

x

Xlo3 Xup3

Q-DAS 1 - Part

The requirements were met (Tp,Tpk) Critical performance index Tpk 1.51 ≤ 1.82 ≤ 2.13

1.67 1.67 0

Potential Performance index Tp --- 915

0 1 2

ntot 125

neff 125

p<LSL 0.00001%

n <LSL 0

p>USL ---

n >USL ---

p<T> 99.99999 %

n<T> 125

Xup3-Xlo3 63.31 [rt]

R 40

T ---

Xup3 260.74 [rt]

xmax 250

USL ---

Xlo3 197.42 [rt]

xmin 210

LSL 170

x 230.85

Tm ---

Drawing Values

(6)

Mach.No. Char.No. Leg tear Unit N 0 LSL 170

Remark

170 180 190 200 210 220 230 240 250 260 270 280

Weft [N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

x-3s x+3s

0 4 8 12 16 20

180 200 220 240 260 280

Weft [N] ND →

0 5 10 15 20 25

LSL x

x-3s x+3s

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

170 180 190 200 210 220 230 240 250 260 270 280 Weft [N] ND →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

x-3s x+3s

Q-DAS 1 - Part

1.67 1.67 0

0 1 2

Model distribution Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

6s 67.09

R 40

T ---

x+3s 278.53

xmax 265

USL ---

x-3s 211.44

xmin 225

LSL 170

x 244.98

Tm ---

Drawing Values