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Process Capability AnalysisPlant Dept./Cost./Prod. Op.Name. Act.Date 5/12/2010

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Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 3500 USL

Char.No. Tensile Unit N/50mm 0 LSL 3500

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 9:30:27 PM to 5/12/2010 9:30:27 PM

Remark

3500 3600 3700 3800 3900 4000 4100 4200 4300

Warp [N/50mm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 2 4 6 8 10 12 14

Relative frequency [%] →

3600 3800 4000 4200

Warp [N/50mm] log. ND →

0 2 4 6 8 10 12 14 16 18

Absolute frequency →

LSL x

Xlo3 Xup3

0.001 0.1 5 50 90 99.5 99.999

P [%] →

7.70 7.75 7.80 7.85 7.90 7.95 8.00 Warp [N/50mm] log. ND f(x) = ln(6472.48-x) → 2200 2300 2400 2500 2600 2700 2800 2900 3000

Warp [N/50mm] log. ND f(x) = 6472.48-x →

0.001 0.1 5 50 90 99.5 99.999

1-P [%] ←

"LSL"tr

x

Xlo3 Xup3

Critical capability index Ppk 2.65 ≤ 3.18 ≤ 3.71

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Logarithmic Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 381.46 [rt]

R 220

T ---

Xup3 4312.39 [rt]

xmax 4238

USL ---

Xlo3 3930.94 [rt]

xmin 4018

LSL 3500

x 4128.56

Tm ---

Statistics Collected Values

Drawing Values

(2)

Mach.No. Char.No. Tensile Unit N/50mm 0 LSL 3500

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 9:31:04 PM to 5/12/2010 9:31:05 PM

Remark

3500 3600 3700 3800 3900 4000 4100 4200 4300

Weft [N/50mm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 2 4 6 8 10 12 14

Relative frequency [%] →

3600 3800 4000 4200

Weft [N/50mm] log. ND →

0 2 4 6 8 10 12 14 16 18

Absolute frequency →

LSL x

Xlo3 Xup3

0.001 0.1 5 50 90 99.5 99.999

P [%] →

6.0 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7.0 7.1 Weft [N/50mm] log. ND f(x) = ln(4677.41-x) →

400 500 600 700 800 900 1000 1200

Weft [N/50mm] log. ND f(x) = 4677.41-x →

0.001 0.1 5 50 90 99.5 99.999

1-P [%] ←

"LSL"tr

x

Xlo3 Xup3

Critical capability index Ppk 2.46 ≤ 2.95 ≤ 3.44

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Logarithmic Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 362.13 [rt]

R 211

T ---

Xup3 4264.82 [rt]

xmax 4215

USL ---

Xlo3 3902.70 [rt]

xmin 4004

LSL 3500

x 4108.95

Tm ---

Statistics Collected Values

Drawing Values

(3)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 35 10 USL 45

Char.No. Elongation Unit % -10 LSL 25

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 9:31:34 PM to 5/12/2010 9:31:34 PM

Remark

25 30 35 40 45

Warp [%] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x x-3s x+3s

0 10 20 30 40 50 60

Relative frequency [%] →

25 30 35 40 45

Warp [%] ND →

0 10 20 30 40 50 60 70

Absolute frequency →

LSL x USL

x-3s x+3s

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

25 30 35 40 45

Warp [%] ND →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x USL

x-3s x+3s

Critical capability index Ppk 1.32 ≤ 1.59 ≤ 1.86

1.67 1.67 0

Potential Capability index Pp 4.27 ≤ 5.09 ≤ 5.93 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL 0.00010%

n >USL 0

p<T> 99.99990 %

n<T> 125

6s 3.93

R 2

T 20

x+3s 43.85

xmax 43

USL 45

x-3s 39.91

xmin 41

LSL 25

x 41.88

Tm 35

Statistics Collected Values

Drawing Values

(4)

Mach.No. Char.No. Elongation Unit % -10 LSL 25

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 9:32:20 PM to 5/12/2010 9:32:20 PM

Remark

25 30 35 40 45

Weft [%] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x x-3s x+3s

0 10 20 30 40 50 60

Relative frequency [%] →

25 30 35 40 45

Weft [%] ND →

0 10 20 30 40 50 60 70

Absolute frequency →

LSL x USL

x-3s x+3s

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

25 30 35 40 45

Weft [%] ND →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x USL

x-3s x+3s

Critical capability index Ppk 5.21 ≤ 6.23 ≤ 7.25

1.67 1.67 0

Potential Capability index Pp 5.46 ≤ 6.51 ≤ 7.58 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL 0.00000%

n >USL 0

p<T> 100.00000 %

n<T> 125

6s 3.07

R 2

T 20

x+3s 36.11

xmax 36

USL 45

x-3s 33.04

xmin 34

LSL 25

x 34.58

Tm 35

Statistics Collected Values

Drawing Values

(5)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 170 USL

Char.No. Leg tear Unit N 0 LSL 170

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 9:32:49 PM to 5/12/2010 9:32:49 PM

Remark

170 180 190 200 210 220 230 240 250 260 270 280 290

Warp [N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

x-3s x+3s

0 2 4 6 8 10 12 14

Relative frequency [%] →

180 200 220 240 260 280 Warp [N] ND →

0 2 4 6 8 10 12 14 16 18

Absolute frequency →

LSL x

x-3s x+3s

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

170 180 190 200 210 220 230 240 250 260 270 280 290 Warp [N] ND →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

x-3s x+3s

Critical capability index Ppk 4.81 ≤ 5.75 ≤ 6.70

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

6s 34.03

R 18

T ---

x+3s 284.89

xmax 277

USL ---

x-3s 250.85

xmin 259

LSL 170

x 267.87

Tm ---

Statistics Collected Values

Drawing Values

(6)

Mach.No. Char.No. Leg tear Unit N 0 LSL 170

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 9:33:13 PM to 5/12/2010 9:33:13 PM

Remark

170 190 200 220 230 250 260 280 290 310

Weft [N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 2 4 6 8 10 12 14

Relative frequency [%] →

180 200 220 240 260 280 300 Weft [N] MD →

0 2 4 6 8 10 12 14 16 18

Absolute frequency →

LSL x

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

170 190 210 230 250 270 290 310

Weft [N] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

Xlo3 Xup3

Critical capability index Ppk 7.89 ≤ 9.43 ≤ 10.98

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 27.04

R 25

T ---

Xup3 310.02

xmax 309

USL ---

Xlo3 282.98

xmin 284

LSL 170

x 296.38

Tm ---

Statistics Collected Values

Drawing Values

References

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