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Process Capability AnalysisPlant Dept./Cost./Prod. Op.Name. Act.Date 5/12/2010

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Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 3500 USL

Char.No. Tensile Unit N/50mm 0 LSL 3500

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:28:21 PM to 5/12/2010 10:28:22 PM Remark

3500 3600 3700 3800 3900 4000 4100 4200 4300 4400

Warp [N/50mm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 4 8 12 16 20

Relative frequency [%] →

3600 3800 4000 4200 4400 Warp [N/50mm] RD [0] →

0 5 10 15 20 25

Absolute frequency →

LSL x

Xlo3 Xup3

0 20 50 80 95 99 99.9 99.99 99.999

P [%] →

3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 Warp [N/50mm] RD [0] →

0.001 0.01 0.1 1 5 15 40 70 95

1-P [%] ←

LSL x

Xlo3 Xup3

Critical capability index Ppk 0.77 ≤ 0.95 ≤ 1.12

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Rayleigh Distribution (folded at 0)

ntot 125

neff 125

p<LSL 0.69364%

n <LSL 0

p>USL ---

n >USL ---

p<T> 99.30636 %

n<T> 125

Xup3-Xlo3 906.36 [rt]

R 598

T ---

Xup3 4389.66 [rt]

xmax 4105

USL ---

Xlo3 3483.30 [rt]

xmin 3507

LSL 3500

x 3787.17

Tm ---

Statistics Collected Values

Drawing Values

(2)

Mach.No. Char.No. Tensile Unit N/50mm 0 LSL 3500

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:28:35 PM to 5/12/2010 10:28:35 PM Remark

3400 3500 3600 3700 3800 3900 4000 4100 4200 4300

Weft [N/50mm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 4 8 12 16 20

Relative frequency [%] →

3400 3600 3800 4000 4200

Weft [N/50mm] RD [0] →

0 5 10 15 20 25

Absolute frequency →

LSL x

Xlo3 Xup3

0 20 50 80 95 99 99.9 99.99 99.999

P [%] →

3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 Weft [N/50mm] RD [0] →

0.001 0.01 0.1 1 5 15 40 70 95

1-P [%] ←

LSL x

Xlo3 Xup3

Critical capability index Ppk 0.64 ≤ 0.79 ≤ 0.95

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Rayleigh Distribution (folded at 0)

ntot 125

neff 125

p<LSL 0.70812%

n <LSL 0

p>USL ---

n >USL ---

p<T> 99.29188 %

n<T> 125

Xup3-Xlo3 898.53 [rt]

R 600

T ---

Xup3 4275.97 [rt]

xmax 4289

USL ---

Xlo3 3377.44 [rt]

xmin 3689

LSL 3500

x 3974.73

Tm ---

Statistics Collected Values

Drawing Values

(3)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 35 10 USL 45

Char.No. Elongation Unit % -10 LSL 25

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:28:54 PM to 5/12/2010 10:28:55 PM Remark

25 30 35 40 45

Warp [%] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x

Xlo3

Xup3

0 5 10 15 20 25 30

Relative frequency [%] →

25 30 35 40 45

Warp [%] log. ND →

0 5 10 15 20 25 30 35

Absolute frequency →

LSL x USL

Xlo3 Xup3

0.001 0.1 5 50 90 99.5 99.999

P [%] →

3.90 3.95 4.00 4.05 4.10 4.15 4.20 Warp [%] log. ND f(x) = ln(23.0176+x) →

50 55 60 65

Warp [%] log. ND f(x) = x+23.0176 →

0.001 0.1 5 50 90 99.5 99.999

1-P [%] ←

LSLtr x USLtr

Xlo3 Xup3

Critical capability index Ppk 0.94 ≤ 1.14 ≤ 1.34

1.67 1.67 0

Potential Capability index Pp 1.66 ≤ 1.98 ≤ 2.31 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Logarithmic Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL 0.03502%

n >USL 0

p<T> 99.96498 %

n<T> 125

Xup3-Xlo3 10.08 [rt]

R 6

T 20

Xup3 44.29 [rt]

xmax 42

USL 45

Xlo3 34.20 [rt]

xmin 36

LSL 25

x 39.06

Tm 35

Statistics Collected Values

Drawing Values

(4)

Mach.No. Char.No. Elongation Unit % -10 LSL 25

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:29:11 PM to 5/12/2010 10:29:11 PM Remark

25 30 35 40 45

Weft [%] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x

x-3s x+3s

0 5 10 15 20 25

Relative frequency [%] →

25 30 35 40 45

Weft [%] ND →

0 5 10 15 20 25 30

Absolute frequency →

LSL x USL

x-3s x+3s

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

25 30 35 40 45

Weft [%] ND →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x USL

x-3s x+3s

Critical capability index Ppk 1.14 ≤ 1.38 ≤ 1.62

1.67 1.67 0

Potential Capability index Pp 1.47 ≤ 1.75 ≤ 2.04 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Normal Distribution

ntot 125

neff 125

p<LSL 0.00165%

n <LSL 0

p>USL 0.00000%

n >USL 0

p<T> 99.99835 %

n<T> 125

6s 11.45

R 6

T 20

x+3s 38.64

xmax 36

USL 45

x-3s 27.20

xmin 30

LSL 25

x 32.92

Tm 35

Statistics Collected Values

Drawing Values

(5)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 170 USL

Char.No. Leg tear Unit N 0 LSL 170

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:29:28 PM to 5/12/2010 10:29:28 PM Remark

200 300 400 500 600

Warp [N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

x-3s x+3s

0 5 10 15 20 25

Relative frequency [%] →

200 300 400 500 600

Warp [N] ND →

0 5 10 15 20 25 30

Absolute frequency →

LSL x

x-3s x+3s

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

200 300 400 500 600

Warp [N] ND →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

x-3s x+3s

Critical capability index Ppk 3.32 ≤ 3.97 ≤ 4.63

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

6s 202.05

R 140

T ---

x+3s 672.54

xmax 650

USL ---

x-3s 470.50

xmin 510

LSL 170

x 571.52

Tm ---

Statistics Collected Values

Drawing Values

(6)

Mach.No. Char.No. Leg tear Unit N 0 LSL 170

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:29:45 PM to 5/12/2010 10:29:45 PM Remark

150 200 250 300 350 400 450 500 550 600

Weft [N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 4 8 12 16 20

Relative frequency [%] →

150 200 250 300 350 400 450 500 550 600 Weft [N] MD →

0 5 10 15 20 25

Absolute frequency →

LSL x

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

150 200 250 300 350 400 450 500 550 600 Weft [N] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

Xlo3 Xup3

Critical capability index Ppk 2.91 ≤ 3.48 ≤ 4.05

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 193.21

R 180

T ---

Xup3 598.03

xmax 590

USL ---

Xlo3 404.83

xmin 410

LSL 170

x 499.52

Tm ---

Statistics Collected Values

Drawing Values

References

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Course no Course title

Typical cases when you need an exception from framework agreement: (i) to copy experiment from published article, (ii) reagents and material in a validated method, to continue