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Process Capability AnalysisPlant Dept./Cost./Prod. Op.Name. Act.Date 5/12/2010

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Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 3500 USL

Char.No. Tensile Unit N/50mm 0 LSL 3500

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:36:40 PM to 5/12/2010 10:36:40 PM Remark

3500 3600 3700 3800 3900 4000 4100 4200 4300 4400

Warp [N/50mm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 4 8 12 16 20

Relative frequency [%] →

3600 3800 4000 4200 4400

Warp [N/50mm] MD →

0 5 10 15 20 25

Absolute frequency →

LSL x

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 Warp [N/50mm] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

Xlo3 Xup3

Critical capability index Ppk 1.19 ≤ 1.44 ≤ 1.68

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 712.70

R 676

T ---

Xup3 4378.03

xmax 4360

USL ---

Xlo3 3665.33

xmin 3684

LSL 3500

x 4043.18

Tm ---

Statistics Collected Values

Drawing Values

(2)

Mach.No. Char.No. Tensile Unit N/50mm 0 LSL 3500

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:36:56 PM to 5/12/2010 10:36:56 PM Remark

3500 3600 3700 3800 3900 4000 4100 4200 4300

Weft [N/50mm] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 4 8 12 16 20

Relative frequency [%] →

3600 3800 4000 4200

Weft [N/50mm] MD →

0 5 10 15 20 25

Absolute frequency →

LSL x

Xlo3 Xup3

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

3500 3600 3700 3800 3900 4000 4100 4200 4300 Weft [N/50mm] MD →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

Xlo3 Xup3

Critical capability index Ppk 0.79 ≤ 0.96 ≤ 1.14

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Mixed Distribution

ntot 125

neff 125

p<LSL 0.24920%

n <LSL 0

p>USL ---

n >USL ---

p<T> 99.75080 %

n<T> 125

Xup3-Xlo3 833.33

R 793

T ---

Xup3 4317.18

xmax 4310

USL ---

Xlo3 3483.85

xmin 3517

LSL 3500

x 3921.64

Tm ---

Statistics Collected Values

Drawing Values

(3)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 35 10 USL 45

Char.No. Elongation Unit % -10 LSL 25

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:37:14 PM to 5/12/2010 10:37:14 PM Remark

25 30 35 40 45

Warp [%] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x

Xlo3

Xup3

0 5 10 15 20 25

Relative frequency [%] →

25 30 35 40 45

Warp [%] log. ND →

0 5 10 15 20 25 30

Absolute frequency →

LSL x USL

Xlo3 Xup3

0.001 0.1 5 50 90 99.5 99.999

P [%] →

9.6510 9.6512 9.6514 9.6516 9.6518 9.6520 9.6522 Warp [%] log. ND f(x) = ln(15581.6-x) →

15540 15545 15550 15555

Warp [%] log. ND f(x) = 15581.6-x →

0.001 0.1 5 50 90 99.5 99.999

1-P [%] ←

"USL"tr x "LSL"tr

Xlo3 Xup3

Critical capability index Ppk 1.16 ≤ 1.40 ≤ 1.65

Potential Capability index Pp 1.82 ≤ 2.18 ≤ 2.54 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Logarithmic Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL 0.00127%

n >USL 0

p<T> 99.99873 %

n<T> 125

Xup3-Xlo3 9.19 [rt]

R 5

T 20

Xup3 43.15 [rt]

xmax 41

USL 45

Xlo3 33.96 [rt]

xmin 36

LSL 25

x 38.55

Tm 35

Statistics Collected Values

Drawing Values

(4)

Mach.No. Char.No. Elongation Unit % -10 LSL 25

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:37:31 PM to 5/12/2010 10:37:31 PM Remark

25 30 35 40 45

Weft [%] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL USL

x

Xlo3

Xup3

0 4 8 12 16 20

Relative frequency [%] →

25 30 35 40 45

Weft [%] RD [0] →

0 5 10 15 20 25

Absolute frequency →

LSL x USL

Xlo3 Xup3

0 20 50 80 95 99 99.9 99.99 99.999

P [%] →

25 30 35 40 45

Weft [%] RD [0] →

0.001 0.01 0.1 1 5 15 40 70 95

1-P [%] ←

LSL x USL

Xlo3 Xup3

Critical capability index Ppk 0.75 ≤ 0.92 ≤ 1.09

1.67 1.67 0

Potential Capability index Pp 1.24 ≤ 1.48 ≤ 1.73 0 1.671.67

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Rayleigh Distribution (folded at 0)

ntot 125

neff 125

p<LSL 1.10399%

n <LSL 0

p>USL 0.00003%

n >USL 0

p<T> 98.89597 %

n<T> 125

Xup3-Xlo3 13.50 [rt]

R 7

T 20

Xup3 38.13 [rt]

xmax 33

USL 45

Xlo3 24.63 [rt]

xmin 26

LSL 25

x 29.16

Tm 35

Statistics Collected Values

Drawing Values

(5)

Mach.Descr.

Mach.No.

Char.Descr. Warp Nom.Val. 170 USL

Char.No. Leg tear Unit N 0 LSL 170

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:37:48 PM to 5/12/2010 10:37:48 PM Remark

150 200 250 300 350 400 450 500 550 600

Warp [N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

Xlo3

Xup3

0 4 8 12 16 20

Relative frequency [%] →

150 200 250 300 350 400 450 500 550 600 Warp [N] RD [0] →

0 5 10 15 20 25

Absolute frequency →

LSL x

Xlo3 Xup3

0 20 50 80 95 99 99.9 99.99 99.999

P [%] →

150 200 250 300 350 400 450 500 550 600 Warp [N] RD [0] →

0.001 0.01 0.1 1 5 15 40 70 95

1-P [%] ←

LSL x

Xlo3 Xup3

Critical capability index Ppk 3.30 ≤ 3.95 ≤ 4.60

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Rayleigh Distribution (folded at 0)

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

Xup3-Xlo3 147.76 [rt]

R 110

T ---

Xup3 607.86 [rt]

xmax 610

USL ---

Xlo3 460.10 [rt]

xmin 500

LSL 170

x 558.32

Tm ---

Statistics Collected Values

Drawing Values

(6)

Mach.No. Char.No. Leg tear Unit N 0 LSL 170

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 0

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:38:04 PM to 5/12/2010 10:38:04 PM Remark

200 250 300 350 400 450 500 550

Weft [N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

LSL x

x-3s x+3s

0 4 8 12 16 20

Relative frequency [%] →

200 250 300 350 400 450 500 550 Weft [N] ND →

0 5 10 15 20 25

Absolute frequency →

LSL x

x-3s x+3s

0.001 0.1 5 30 70 95 99.5 99.99

P [%] →

200 250 300 350 400 450 500 550

Weft [N] ND →

0.001 0.1 5 30 70 95 99.5 99.99

1-P [%] ←

LSL x

x-3s x+3s

Critical capability index Ppk 3.52 ≤ 4.21 ≤ 4.90

1.67 1.67 0

Potential Capability index Pp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Normal Distribution

ntot 125

neff 125

p<LSL 0.00000%

n <LSL 0

p>USL ---

n >USL ---

p<T> 100.00000 %

n<T> 125

6s 139.61

R 90

T ---

x+3s 533.56

xmax 510

USL ---

x-3s 393.96

xmin 420

LSL 170

x 463.76

Tm ---

Statistics Collected Values

Drawing Values

(7)

Mach.Descr.

Mach.No.

Char.Descr. Nom.Val. 10.0 0.0 USL 10.0

Char.No. Pliability Unit N LSL

Char.Type variable Char.Class significant Rec.Type manual Decimal Pl. 1

Prod.Type Descr. Gage Grp. Gage Descr.

Production Type Gage No. Gage Res.

Evaluation from 5/12/2010 10:38:28 PM to 5/12/2010 10:38:28 PM Remark

10 15 20 25 30

[N] →

0 10 20 30 40 50 60 70 80 90 100 110 120

Value No. →

USL x

Xlo3

Xup3

0 5 10 15 20 25

Relative frequency [%] →

10 15 20 25 30

[N] FND [0] →

0 5 10 15 20 25 30

Absolute frequency →

USL x

Xlo3 Xup3

0 40 70 90 99 99.9 99.99 99.999

P [%] →

10 15 20 25 30

[N] FND [0] →

0.001 0.01 0.1 0.5 5 15 40 70

1-P [%] ←

USL x

Xlo3 Xup3

Critical performance index Tpk -5.35 ≤ -4.59 ≤ -3.84

Potential Performance index Tp --- 915

0 1 2

Calculation method M41 Percentile (0.135%-x-99.865%)

Model distribution Folded Normal Distribution (folded at 0)

ntot 125

neff 125

p<LSL ---

n <LSL ---

p>USL 99.99915%

n >USL 125

p<T> 0.00085 %

n<T> 0

Xup3-Xlo3 13.885 [rt]

R 8.3

T ---

Xup3 29.293 [rt]

xmax 29.3

USL 10.0

Xlo3 15.407 [rt]

xmin 21.0

LSL ---

x 25.842

Tm ---

Statistics Collected Values

Drawing Values

References

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